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Verified CAS / Academic Author18 Decoded Studies

Prof. Yajie Cheng

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Co-Affiliations:State Key Laboratory of Advanced Electromagnetic Engineering and Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and TechnologyState Key Laboratory of Silicon and Advanced Semiconductor Materials, School of Materials Science and Engineering, Zhejiang UniversityXiamen UniversityChinese Academy of SciencesNational Engineering Research Center for Advanced Polymer Processing Technology, Zhengzhou University

Research Publications & English Decoded Briefs

Showing 18 publications
SCIENCE CHINA Materials2026DOI: 10.1007/s40843-026-4269-4

Nanoparticle-Reinforced Self-Assembled Molecular Interfaces Enable Mechanically Robust Flexible Organic Solar Cells

Self-assembled molecular interlayers (SAMs) are promising hole-selective contacts for high-efficiency organic solar cells (OSCs) due to their well-defined energy alignment and minimal parasitic absorption. However, their intrinsically limited mechanical robustness often leads to structural degradation and performance loss under mechanical deformation, restricting their application in flexible devices. Here, we report a nanoparticle-reinforced self-assembled composite interface that simultaneously enhances mechanical reliability and optoelectronic performance. Uniformly dispersed SiO2 nanoparticles are introduced as high-modulus reinforcing building blocks without disturbing molecular self-assembly. In contrast to NiOx nanoparticles, which suffer from aggregation and parasitic absorption, SiO2 nanoparticles exhibit excellent dispersion and optical transparency, enabling formation of a structurally compatible hybrid interface. Mechanistic studies reveal that SiO2 nanoparticles redistribute interfacial stress and form dynamic hydrogen-bond networks with phosphonic acid groups of 2PACz, providing efficient energy dissipation during cyclic deformation. Meanwhile, modulation of interfacial polarity extends the crystallization time window of the active layer, resulting in enhanced molecular ordering and improved charge transport. As a result, devices based on the SiO2/2PACz composite interface achieve a power conversion efficiency of 20.14% for rigid devices and 19.30% for flexible devices, placing the flexible devices among the highest-performing flexible OSCs reported to date, while retaining over 90% of their initial efficiency after repeated bending cycles. This work establishes a general strategy for overcoming the trade-off between electronic selectivity and mechanical robustness in ultrathin self-assembled molecular interfaces, providing design insights for high-performance flexible organic optoelectronics.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-026-4106-8

Carrier Regulation in Monolithic Perovskite/Organic Tandem Solar Cells

Perovskite/organic tandem solar cells (PO-TSCs) have emerged as a compelling photovoltaic architecture to transcend the Shockley-Queisser limit of single-junction devices. By monolithically stacking a wide-bandgap (WBG) perovskite top cell and a narrow-bandgap (NBG) organic bottom cell, PO-TSCs enable broad spectral utilization and reduced thermalization loss, offering a viable pathway toward efficiencies beyond 30%. Their solution processability, compatibility with orthogonal solvents, and potential for lightweight, flexible, and semi-transparent modules further make them attractive for building integrated and portable electronics. However, the realization of high-performance PO-TSCs critically depends on precise carrier regulation across the entire multilayer stack, where inefficient charge transport, recombination losses, and interfacial bottlenecks often limit the overall power conversion efficiency (PCE) and stability. This review systematically examines the carrier-regulation strategies essential for advancing PO-TSCs, focusing on defect and phase-control in WBG perovskites, the design of optically transparent and electrically efficient interconnecting layers, and the enhancement of charge generation and collection in organic subcells. The integration of these approaches has recently enabled efficiencies exceeding 26%, demonstrating the rapid progress of the field. Ultimately, we conclude with an outlook on the remaining challenges in scalability, operational stability, and manufacturability, providing a roadmap for future research toward commercially viable tandem photovoltaics.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3865-1

Towards Chlorine-Tolerant Seawater Electrolysis: Anode Electrocatalysts, Electrolyte, and System Design Strategies

Seawater electrolysis (SWE) is a reusable and convenient avenue for producing hydrogen, offering a promising solution to the energy crisis and global warming. However, poor electrolytic efficiency and irreversible corrosion caused by high concentrations of chlorine severely hinder the commercialization of SWE. To address these challenges, numerous strategies have been proposed in recent years, involving theoretical innovations, directional catalyst design, and electrolyser modification. This review provides a systematic summary of the chlorine-related challenges and solutions encountered in SWE. The chlorine-related theoretical knowledge and challenges in SWE systems are first emphasized. Subsequently, multiple anodic chloride suppression strategies are introduced from three aspects: directional regulation of oxygen evolution catalysts, optimization of electrolyte compositions, and ingenious upgrades of electrolytic cells. Finally, future challenges and development directions for large-scale application of SWE technology are explored. This review offers an in-depth analysis of the chlorine-related challenges encountered in the industrialization of SWE, aiming to accelerate the advancement of this technology toward practical applications.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3793-9

High-efficiency hybrid planar/bulk heterojunction organic solar cells

Organic solar cells (OSCs) require both a high donor/acceptor (D/A) interfacial area for efficient exciton dissociation and a vertically phase-separated morphology for efficient charge transport. Traditional bulk heterojunctions (BHJs) provide large interfacial areas but lack vertical phase separation, while quasi-planar heterojunctions (QPHJs) achieve vertical separation at the cost of reduced interfacial contact. Here, we introduce an in situ pore-forming strategy for polymer thin films. By incorporating an excess of additives as pore-forming agents into the donor layer, a nanoporous film with a fibrous nano-network is generated. Subsequent deposition of acceptor molecules fills these nanopores, creating a hybrid planar/bulk heterojunction (HP/BHJ) that synergizes the strengths of both architectures. This design enhances performance by: (1) increasing the D/A interfacial area via nanopores, forming a three-dimensional network that accelerates exciton dissociation; (2) promoting close molecular packing that minimizes carrier recombination and establishes low-defect charge transport channels; and (3) fostering vertical phase separation through layer-by-layer deposition. Binary OSCs fabricated with this strategy achieve a power conversion efficiency (PCE) of 20.0%, surpassing conventional BHJ and QPHJ devices by a significant margin. The approach demonstrates general applicability, with analogous improvements observed in D18/BTP-eC9-4F and PM6/L8-BO systems, underscoring its potential for advancing OSC performance.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3733-2

A Heterocatalyst-Modified Separator Enables Multi-Stage Sodium Compensation for Long-Life Sodium-Ion Batteries

Irreversible sodium loss, primarily caused by solid electrolyte interphase (SEI) formation during initial cycling, significantly degrades the capacity of sodium-ion batteries by depleting active sodium. While pre-sodiation mitigates initial sodium loss, it fails to address continuous loss throughout the battery lifecycle. To overcome this limitation, we propose a sustained sodium compensation strategy utilizing activation-releasing systems. Key to this approach are high-capacity sodium compensators, Na2C2O4 and Na2C4O4, supported on a B and N co-doped Mo2C-W2C (MoW-C) heterostructure catalyst. This configuration enables efficient sodium release at charging voltages of 3.53 and 3.78 V, respectively. By integrating the sodium supplement agent onto the separator, and precisely controlling voltage and charge, multiple sodium replenishment is achieved over the entire battery lifecycle. This strategy reduces initial active sodium loss by 36.53%. Furthermore, a single activation during subsequent usage provides an additional 0.115 mAh cm−2 of active sodium. As a result, the cell exhibits exceptional cycling stability, with a capacity loss of only 0.059% per cycle over 350 cycles at 0.5 C.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3757-2

Full-space built-in electric field inside gradient Sn-doped β-Ga2O3 photoanodes for enhanced photoelectrochemical solar-blind UV photodetection

β-Ga2O3 is a promising candidate for solar-blind ultraviolet photodetection owing to its suitable bandgap of approximately 4.9 eV, excellent photoresponse characteristics, and high stability. However, the lack of a sufficient driving force within the material leads to extensive bulk charge recombination, limiting its photocurrent and thus posing significant challenges in designing high-performance Ga2O3-based photodetection. In this study, we propose a gradient doping strategy to achieve a Sn-doping concentration gradient along the β-Ga2O3 film thickness. By combining sol–gel synthesis with rapid thermal annealing, a spatially graded band structure with a full-space built-in electric field is constructed, which increases the width of band bending over a large region and is crucial for significantly enhancing carrier separation and transport in the bulk. The resulting gradient Sn-doped β-Ga2O3 enables exceptional photoelectric performance without an external bias under 254 nm irradiation, including a superior responsivity of 66.88 mA W−1, a high detectivity of 8.12 × 10^11 Jones, and a fast rise/decay time of 79/65 ms, outstanding most existing similar reported photoelectrochemical (PEC) type optoelectronic devices. Additionally, the device exhibits excellent long-term stability and enables high-resolution underwater ultraviolet imaging. This study demonstrates that the gradient doping strategy provides a feasible approach for enhancing the PEC performance of β-Ga2O3 photoelectrodes.

Journal of Environmental Engineering Technology2026DOI: 10.13205/j.hjgc.202604002

Determination of 22 Per- and Polyfluoroalkyl Substances in Surface Water by Solid-Phase Extraction with Ultra-High Performance Liquid Chromatography-Tandem Mass Spectrometry

A robust analytical method was developed for the simultaneous determination of 22 per- and polyfluoroalkyl substances (PFAS) in surface water using ultra-high performance liquid chromatography-tandem mass spectrometry (UHPLC-MS/MS). To address the loss of particle-bound PFAS, the method incorporates a methanol extraction step for particulate matter retained on filters, followed by combining the extract with the filtrate. Samples were then concentrated and purified using weak anion exchange (WAX) solid-phase extraction (SPE) cartridges. After nitrogen evaporation, the residue was reconstituted in methanol/water (8:2, v/v) and filtered prior to analysis. Quantification was performed using isotope dilution. The method exhibited excellent linearity (R² > 0.995) over a concentration range of 1–250 µg/L. Method detection limits ranged from 0.2 to 0.6 ng/L, and method quantification limits from 0.8 to 2.4 ng/L. Recoveries in blank water and surface water matrices were 85.3%–139% and 76.4%–127%, respectively, with relative standard deviations (RSD, n=6) below 15%. Compared to conventional methods without particulate extraction, this approach significantly improved recovery rates in surface water, effectively eliminating negative bias caused by particle adsorption. The method is sensitive, accurate, and reliable, making it suitable for routine monitoring of PFAS in surface water.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3930-3

Stable precursor engineering for large and high-quality MAPbBr3 single crystal toward efficient high-energy radiation detection

Methylammonium lead tribromide (MAPbBr3) single crystals (SCs) are promising for room-temperature gamma-ray and X-ray detection, but scaling their size often compromises crystal quality. Here, we report a strategic precursor stoichiometry engineering approach to grow inch-sized, high-quality MAPbBr3 SCs via a constant-temperature evaporation method. We show that constructing a robust electrical double layer through organic cation modulation effectively stabilizes the colloidal precursor. This is achieved by synergistically suppressing MA+ deprotonation while promoting MA+ adsorption as counterions on the [PbBrn]2−n complexes, which collectively strengthens interparticle repulsion and raises the nucleation barrier. This multifaceted approach yields MAPbBr3 SCs with lateral dimensions up to 2 inches and an exceptional X-ray diffraction rocking curve full width at half maximum (FWHM) of 0.0093° at the (002) face. Consequently, the SCs enable spectroscopic-grade gamma-ray detection, achieving energy resolutions (ER) of 8.4% for the 57Co source (122 keV) and 11.1% for the 137Cs source (662 keV), along with a high X-ray sensitivity of 1.65 × 10^4 μC Gy−1 cm−2. This work paves the way for the practical application of MAPbBr3 SCs in high-performance gamma-ray and X-ray detection.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3545-7

Magnetic Oxygen-Generating Robots via a Self-Healing Hydrogel-Based Modular Assembly Strategy

Magnetically driven hydrogel robots show promise in biomedical and underwater applications due to remote controllability, flexibility, biocompatibility, and chemical stability. However, limited functional integration restricts their adaptability. Here, a universal modular assembly strategy is introduced using a self-healing κ-carrageenan/polyacrylamide hydrogel embedded with magnetic particles, enabling free assembly of magnetic actuation modules. These modules construct soft robots with complex geometries and magnetization distributions, allowing diverse deformations under magnetic fields. The strategy further integrates photocatalysis by embedding Ru-Bi2CrO6 photocatalysts into functional modules, yielding an oxygen-generating robot. This robot exhibits flexible underwater movement via magnetically controlled oscillatory actuation, minimizing water agitation while supplying stable oxygen to specific aquatic environments. The photocatalytic oxygen evolution rate reaches 389.1 μmol g−1 h−1. The hydrogel skeleton suppresses particle aggregation and sedimentation, and facilitates magnetic recovery. This scalable and adaptable approach advances multifunctional soft robot design.

Chinese Journal of Environmental Engineering2026DOI: 10.12030/j.cjee.202510004

Quantitative Evaluation and Coupling Analysis of Purging Performance in Regenerative Thermal Oxidizers Based on CFD Simulation

Ammonium salt crystallization-induced blockage of the regenerative heat exchanger in regenerative thermal oxidizers (RTOs) remains a critical operational challenge, particularly in pharmaceutical applications where NH4Cl constitutes up to 70% of the fouling deposits. This study employs computational fluid dynamics (CFD) to systematically simulate six purging configurations, varying injection angle and pipe arrangement, and quantifies purging effectiveness via a novel evaluation method based on characteristic observation planes. Using the Realizable k-ε turbulence model coupled with a porous media model, we analyze the velocity distribution and low-velocity failure zones at the gas chamber–regenerator interface. Results demonstrate that a single-pipe 45° oblique injection achieves the highest effective purging area of 57.6%, a 35.7% improvement over conventional horizontal purging. Increasing pipe diameter significantly enhances flow uniformity, yielding an efficiency gain of approximately 40%, outperforming mere increases in gas velocity. A synergistic optimization strategy is proposed, prioritizing high-performance purging structures with coordinated parameter tuning. The recommended configuration—single-pipe 45° injection, 280 mm pipe diameter, and 14 m·s−1 gas velocity—achieves 88.2% purging efficiency without additional fan power, representing a 45.6% improvement over conventional modes. These findings provide a theoretical basis and engineering solution for RTO purging system design and operational optimization.

Journal of Environmental Engineering Technology2026DOI: 10.13205/j.hjgc.202606021

Construction and Application Analysis of Overall Energy System for Regenerative Thermal Oxidizers (RTOs)

To provide a theoretical basis for energy-saving combustion of regenerative thermal oxidizers (RTOs), this study analyzes energy nodes during RTO operation, refines heat balance accounting, and establishes an overall energy system. Taking a three-chamber RTO as the research object, the enthalpy of exhaust gas at different stages is calculated, and a whole-process heat balance model is developed to systematically analyze exhaust gas preheating, combustion, heat recovery, and heat loss transfer. An improved energy accounting method is proposed to address dynamic heat exchange inside heat accumulators, coupling of multiple gas streams, and boundary heat loss under complex conditions. The longitudinal temperature distribution function of heat accumulators is introduced to overcome difficulties in heat accounting within the accumulator chamber. A thermodynamic system covering 11 key internal energy nodes is constructed. Combined with design characteristics of RTO operation across industries, the application scope of the overall energy system is analyzed; equilibrium terms can be adjusted according to actual conditions, ensuring wide applicability. Validation via an RTO energy system for a glove manufacturing plant demonstrates that outlet temperature prediction accuracy improves from 14.3% to 2.8%, providing a theoretical foundation for future intelligent energy-saving combustion research.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3790-5

Defect and Crystal Field Engineering Enables High Efficiency and Anti-Thermal Quenching in Cr3+ Doped Rigid Garnet Phosphors for Multifunctional Optoelectronics

Near-infrared (NIR) phosphors with high quantum efficiency (QE) and thermal robustness are critical for phosphor-converted light-emitting diodes (pc-LEDs). Here, a Cr3+-activated Lu2BaAl4SiO12 (LBASO) garnet phosphor is engineered via chemical unit cosubstitution of [Ba2+-Si4+] for [Lu3+-Al3+] in Lu3Al5O12 (LuAG), inducing a strong crystal field that yields NIR emission at 705 nm. The optimized LBASO:0.07Cr3+ exhibits an internal quantum efficiency (IQE) of 84.82% and external quantum efficiency (EQE) of 46.02%. Notably, it demonstrates anti-thermal quenching (ATQ) with 126.03% of its initial intensity at 498 K under 442 nm excitation, attributed to a wide band gap, weak electron-phonon coupling, defect trap energy levels, high structural rigidity, and optimized electron population distribution. A NIR pc-LED fabricated with this phosphor achieves an output power of 134.99 mW and photoelectric conversion efficiency of 11.4% at 100 mA drive current. These results underscore the potential of LBASO:Cr3+ for applications in plant lighting, night vision, and nondestructive analysis.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-3942-2

Work-function-engineered high-entropy alloy/carbon nanofibers direct Na+ transport for stable anode-free sodium batteries

Anode-free sodium metal batteries (AF-SMBs) are promising for high-energy, low-cost energy storage, but suffer from interfacial instability due to sluggish Na+ kinetics and non-uniform deposition. Here, we report a scalable electrospinning-pyrolysis route to anchor FeCoNiCuMn high-entropy alloy (HEA) nanoparticles on N-doped carbon nanofibers (HEANCF). Density functional theory (DFT) calculations reveal high binding energy toward Na atoms, facilitating desolvation and adsorption. A built-in electric field (BIEF) arises from work function differences, driving electron redistribution and guiding uniform Na+ diffusion. The heterostructure also shows strong affinity for PF6− anions, promoting NaF-rich SEI formation that suppresses electron tunneling and parasitic reactions. Full cells with Na3V2(PO4)3 cathodes achieve 80% capacity retention after 600 cycles at 1 C. Ah-level pouch cells deliver ~200 Wh kg−1 and retain 87% capacity after 150 cycles at 0.5 C. This work establishes a coherent interfacial-kinetics framework for practical AF-SMBs.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-026-4178-y

Peripheral nitrogen microenvironment engineering of Cu–N4 single-atom catalysts enables selective electrochemical CO2 reduction to formate

Rational design of metal–nitrogen–carbon (M–N–C) single-atom catalysts (SACs) for selective CO2 electroreduction is still largely guided by first-shell coordination engineering, while the catalytic impact of the surrounding non-coordinated “second-shell” microenvironment remains underexplored. Here, we show that tailoring the peripheral nitrogen microenvironment can decisively switch product selectivity in Cu-based SACs, even with an identical Cu–N4 first-shell motif. Using a polymer coordination strategy, pyrrolic-N–regulated Cu–Npr–C and pyridinic-N–regulated Cu–Npy–C exhibit strikingly divergent behaviors: Cu–Npr–C selectively produces formate with 72.6% Faradaic efficiency (FE) at −0.7 V vs. RHE and sustains >67% FE over 10 h, whereas Cu–Npy–C predominantly drives H2 evolution (up to 69% FE). In situ attenuated total reflection surface enhanced infrared spectroscopy captures an earlier emergence of the key HCOO* intermediate on Cu–Npr–C, evidencing accelerated formate-pathway kinetics enabled by the pyrrolic microenvironment. Density functional theory calculations further support that pyrrolic second-shell regulation promotes the O-bound formate route while disfavoring hydrogen adsorption, whereas the pyridinic microenvironment renders H adsorption more competitive and biases the reaction toward hydrogen evolution reaction. Extending this second-shell strategy to Ni SACs confirms its generality: Ni–Npy–C achieves 96.8% CO selectivity, while Ni–Npr–C shows mixed CO/H2 production. This work establishes second-shell microenvironment regulation as a general and actionable design principle for steering selectivity in M–N–C SACs toward targeted CO2 reduction products.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-4079-4

Promoting cycling and thermal stability of ultrahigh-nickel oxide cathodes with well-controlled microstructure and stiffness

Utilization of ultrahigh-nickel LiNi_xCo_yMn_1-x-yO_2 (NCM) (x > 0.97) in Li-ion batteries can distinctively boost energy density through enhanced discharge capacity. However, capacity and thermal stability deteriorate as Ni content approaches the limit. Here, we propose a facile strategy by introducing high-valence tungsten (W) into ultrahigh-nickel polycrystalline LiNi_0.98Co_0.01Mn_0.01O_2 (PCNCM98). W-doped PCNCM98 (W-PCNCM98) exhibits refined, compactly stacked primary particles, whereas PCNCM98 shows equiaxial, non-uniform larger particles. The refined microstructure enhances mechanical strength: average particle hardness of W-PCNCM98 is 104 MPa, 1.5 times higher than PCNCM98 (68 MPa). This improved mechanical property suppresses lattice volume changes and relieves microcrack formation from H2–H3 phase transition. Consequently, cycling performance in pouch-type full cells is significantly enhanced, with capacity retention of 73% after 2000 cycles at 1 C and 25 °C, 54% higher than PCNCM98. Enhanced structural stability and strong electron affinity of W6+ also improve thermal stability: exothermic peak for W-PCNCM98 is postponed to 203 °C with heat generation of 1287 J g−1, versus 190 °C and 1528 J g−1 for PCNCM98. This high-valent doping strategy stabilizes ultrahigh-nickel NCM cathodes, accelerating large-scale EV applications.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-026-4091-4

Bridging the scalability-stability gap in perovskite photovoltaics via solution-processed coating

Perovskite photovoltaics offer exceptional promise for next-generation solar energy, yet their commercialization is impeded by a critical scalability-stability gap: scalable solution-processed coating methods introduce distinct fluid dynamics and crystallization kinetics, yielding varied film morphologies and unstable degradation behaviors. This review addresses this challenge by re-examining stability exclusively through scalable solution-based fabrication. Degradation mechanisms in scalable processing are dissected, emphasizing precursor ink design—solute purity, ink aging, and solvent engineering—which collectively govern film uniformity and reproducibility. Intrinsic instabilities exacerbated under scalable processing are analyzed via crystal and compositional design, defect generation and passivation, and ion migration in large-area devices. Stable device architectures suitable for scalable manufacturing are explored, comparing n-i-p and p-i-n configurations and advancements in charge transport layers. Encapsulation is critically evaluated as the ultimate barrier for commercial modules, covering scalable techniques and material selections, alongside an assessment of operational stability under real-world environments including moisture ingress, thermal cycling, and UV-induced degradation. By integrating these insights, this review establishes a holistic framework for co-designing process scalability and operational longevity, outlining a coherent pathway toward durable and commercially viable perovskite solar modules.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-025-4035-5

Trace Sulfur Pre-Doped Bismuth Electrocatalysts for Stable and Efficient CO2 Reduction to Formate

Electrocatalytic CO2 reduction reaction (CO2RR) to formate offers a promising pathway for storing renewable electricity in chemical fuels and enabling carbon recycling. The development of efficient and stable catalysts for this specific pathway, however, remains a central challenge. Heteroatom doping can significantly tune the interaction between active sites and key intermediates, boosting catalytic performance. Conventional doping in Bi-based catalysts often relies on uncontrollable in-situ electrochemical processes, leading to ineffective bulk incorporation. Here, we present a simple pre-doping strategy that enables precise doping at surface active sites, thereby enhancing electrochemical performance. The resulting catalyst achieves >95% Faradaic efficiency for formate across 100–500 mA cm−2 in a flow cell and maintains >95% efficiency for over 70 h at 100 mA cm−2 in a membrane electrode assembly, outperforming pure Bi and Bi2S3. A solar-driven system further demonstrates a 4.4% solar-to-formate conversion efficiency. Mechanistic studies reveal that sulfur doping increases electron density, stabilizes the key *OCHO intermediate, and suppresses hydrogen evolution. These findings provide valuable insights into the precise pre-doping modulation of surface active sites for designing highly efficient and stable CO2RR catalysts.

SCIENCE CHINA Materials2026DOI: 10.1007/s40843-026-4124-x

Ambient-Pressure-Dried Aramid Aerogel Fibers with Carbon Nanotube Crosslinking for Integrated Thermal Insulation and Solar Heating Abilities

Aerogel fibers, featuring distinct porous architecture and fiber flexibility, have emerged as leading materials for personal thermal protection; however, complex drying processes and singular thermal insulation mechanisms limit their use in complex environments. Here, aramid nanofiber/carbon nanotube (ANF/CNT) aerogel fibers integrating passive thermal insulation and active solar heating were fabricated via wet-spinning and ambient-pressure drying (APD). The incorporation of CNT and Ca2+ generates abundant physical and chemical crosslinking points, strengthening the nanofiber network skeleton and reducing structural collapse during APD to only 8.9% shrinkage. The resulting ANF/CNT aerogel textiles exhibit low thermal conductivity of 33.8–40.4 mW/(m K) and thermal insulation capability from −196 to 400 °C. The photothermal effect of CNT enables active solar heating, effectively supplementing passive insulation and allowing survival in extremely cold environments. In real tests, the synergistic effect improved skin temperature by up to 5.9 °C, significantly higher than 1.6 °C from passive insulation alone. These ANF/CNT aerogel fibers combine flexibility, mechanical strength, and flame retardancy, demonstrating promising potential for smart, controllable personal thermal management applications.