SCIENCE CHINA Materials•2026•DOI: 10.1007/s40843-026-4267-y
The synthesis of two-dimensional MBenes from MAB-phase ceramics is impeded by uncontrolled etching kinetics that compromise structural integrity and yield. This study introduces a vacuum molten salt strategy to regulate space-charge accumulation during the selective removal of Al from Mo2AlB2, producing honeycomb-like architectures. The vacuum environment suppresses oxidative side reactions and modulates ionic transport, enabling precise control over etching depth and morphology. The resulting Mo2AlB2 exhibits exceptional electromagnetic wave absorption, with a minimum reflection loss of -56.3 dB at 2.4 mm and an effective absorption bandwidth of 6.8 GHz. These metrics surpass conventional etching-derived MBenes by a factor of 2.5 in attenuation capacity. The space-charge-regulated mechanism is elucidated through in situ spectroscopic and computational analyses, revealing that vacancy-induced charge redistribution governs the etching front propagation. This work establishes a scalable route for high-purity MBenes with tailored porosity, addressing critical bottlenecks in energy absorption and catalytic applications. The vacuum molten salt approach eliminates the need for hazardous HF, offering a safer and more environmentally benign pathway for industrial translation.
SCIENCE CHINA Materials•2026•DOI: 10.1007/s40843-026-4299-9
A dual-doping strategy incorporating boron (B) and sulfur (S) into graphitic carbon nitride (g-C3N4) was employed to engineer band structures and construct an S-scheme homojunction (BSCN) for enhanced photocatalytic hydrogen (H2) evolution. The BSCN catalyst exhibited an interwoven architecture of porous nanotubes and nanosheets, providing a large specific surface area and abundant active sites. In situ X-ray photoelectron spectroscopy (XPS) and density functional theory (DFT) calculations revealed an S-scheme charge transfer mechanism at the BCN/SCN interface, driven by a built-in electric field that facilitates efficient spatial separation of photogenerated charge carriers. Photoelectrochemical measurements confirmed improved light harvesting and charge separation. DFT simulations indicated near-thermoneutral hydrogen adsorption free energy (ΔGH* = 0.12 eV) at S-doped sites, favorable for hydrogen evolution reaction (HER) kinetics. The optimized BSCN achieved an exceptional H2 evolution rate of 14.409 mmol g−1 h−1, approximately 75-fold and 3.4-fold higher than pristine BCN and SCN, respectively. This work establishes a rational doping-mediated approach for designing high-efficiency g-C3N4 homojunctions and provides mechanistic insights into S-scheme charge transfer for solar-driven H2 production.
SCIENCE CHINA Materials•2026•DOI: 10.1007/s40843-025-3738-1
The escalating demand for intelligent and functional textiles, driven by technological advancements, has shifted focus from conventional attributes like warmth and aesthetics to smart functionalities. Natural biomass-derived polysaccharides, owing to their biocompatibility, biodegradability, renewability, and unique chemical structures, are pivotal for next-generation flexible wearable smart textiles. This review systematically outlines common natural polysaccharides (e.g., cellulose, chitosan, starch, alginate) used in such textiles, detailing their structural features and modification strategies. It critically evaluates current fabrication methods, highlighting their advantages and limitations. The performance characteristics, action mechanisms, and application scenarios of polysaccharide-based smart textiles are examined, with emphasis on healthcare, motion tracking, smart clothing, and energy storage/management. The review concludes by addressing existing challenges and proposing future directions for integrating polysaccharide materials into smart textile systems, aiming to guide the development of efficient, green flexible wearable devices.
The Chinese Journal of Process Engineering•2026•DOI: 10.12034/j.issn.1009-606X.225250
Slag foaming is a critical phenomenon in electric arc furnace (EAF) steelmaking, enhancing thermal efficiency, suppressing metal splashing, and stabilizing the refining process. Accurate prediction and control of slag foaming are essential for green and efficient steelmaking. This review systematically examines research progress on slag foaming prediction, clarifying the applicability, advantages, and limitations of different predictive methods to support intelligent control of foamy slags. Following the framework of 'influencing factors-prediction methods-development trends', the study summarizes the coupling effects of multiple variables such as basicity, viscosity, surface tension, suspended particles, gas parameters, and temperature on foam formation and stability. It compares five major prediction approaches: empirical formulas, dimensionless modeling, thermodynamic calculations, computational fluid dynamics (CFD) simulations, and machine learning models, analyzing their core concepts, merits, and constraints. Results indicate that single models often struggle to balance real-time capability and accuracy, particularly under multi-variable coupling and complex operating conditions. Therefore, a hybrid prediction framework combining mechanism-based and data-driven models is proposed, emphasizing physical constraints, multi-scale coupling, and multi-source data fusion. This integrated approach is expected to advance slag foaming prediction from 'computable' to 'controllable and adjustable', offering methodological insights for the development of green and intelligent EAF steelmaking.
The Chinese Journal of Process Engineering•2026•DOI: 10.12034/j.issn.1009-606X.225141
This study established a three-dimensional transient gas-liquid two-phase flow model based on a 150-tonne converter to investigate the influence of the number of clogged bottom-blowing elements on the stirring efficiency of the molten pool. The numerical simulation results were validated against actual converter operating conditions. The findings revealed that the primary reason for deteriorated flow characteristics under multiple clogged tuyeres was the overall reduction in stirring energy input from the bottom-blowing gas. Specifically, when the number of clogged tuyeres reached three, the numerically simulated mixing time increased from 150.6 s to 219.3 s, a significant increase of 45.62%. This numerical result was in good agreement with water model experiments, indicating that prompt furnace bottom maintenance and tuyere replacement should be considered under such circumstances. At the same bottom-blowing intensity, the effective stirring area of a single inner-ring tuyere was 0.919 m2, while that of a single outer-ring tuyere was 1.651 m2. The combined effective area achieved through the synergy of inner and outer ring tuyeres was 2.940 m2, which was 14.4% greater than the sum of their individual areas. Clogging disrupted this synergistic stirring effect. A single clogged tuyere had a negligible impact on the distribution of dead zones. However, when tuyeres in both the inner and outer rings were clogged, dead zones became more numerous and concentrated. With 3 and 4 clogged tuyeres, the dead zone volume reached 3.703 and 5.946 m3, accounting for 17.31% and 27.79% of the total molten pool volume, respectively. An industrial plant trial conducted based on the numerical simulation scheme showed that key performance indicators deteriorated as the number of clogged tuyeres increased. With three clogged tuyeres, the average end-point oxygen content reached 0.0669wt%, which was 22.1% higher than that under non-clogged conditions. Concurrently, the total iron content in the slag reached 19.44%, a 24.5% increase compared to the non-clogged baseline.
Chinese Journal of Environmental Engineering•2026•DOI: 10.12030/j.cjee.202509019
To enhance the electricity generation and decolorization efficiency of bioelectrochemical systems (BES) for azo dye wastewater, this study introduced pomelo peel biochar as anode material and flavonoid-rich Chinese herbal medicines as electron mediators (EMs) into microbial fuel cells (MFCs). The anodes were prepared by chemical activation with KOH, ZnCl2, and H3BO3, followed by polypyrrole (PPy) modification. Among the modified anodes, PPy-PPCH3BO3-CC exhibited the best electrochemical performance. The EMs were derived from aqueous extracts of Scutellaria baicalensis (Huangqin), Ginkgo biloba leaves, and Pueraria lobata (Gegen). The extract from Scutellaria baicalensis showed the highest electron transfer capability. In the MFC system equipped with the optimal anode and Scutellaria baicalensis extract, the maximum output voltage reached (587±10) mV, power density increased to 423.12 mW·m−2, Coulombic efficiency was (57.85±1.06)%, COD removal efficiency was (77.45±0.92)%, charge transfer resistance (Rct) decreased to 7.15 Ω, and methyl orange decolorization rate reached (95.86±1.12)%. These results were significantly superior to the control group, demonstrating that natural source materials can effectively enhance the performance of BES for methyl orange wastewater treatment.
Journal of Environmental Engineering Technology•2026•DOI: 10.13205/j.hjgc.202608009
To investigate the flow and heat transfer characteristics of natural draft direct air-cooling towers (NDC) for large coal-fired power generating units, a three-dimensional CFD numerical model covering major plant buildings, air-cooled radiators, and ambient wind fields was established based on the NDC systems of a 2×660 MW unit of a power plant. The influences of meteorological factors, including ambient wind speed, ambient temperature, and ambient wind direction, as well as regulation measures such as rolling shutters, louvers, and bypass windows on the heat dissipation performance of NDC towers were systematically analyzed. The results demonstrate that ambient wind speed acts as the dominant factor governing the performance of the NDC system. As wind speed rose, the uneven distribution of air intake volume and heat dissipation among each cooling delta increased remarkably, which elevated the unit back pressure, and the upstream tower suffered more severe impacts than the downstream one. Ambient temperature exerted a slight effect on circumferential flow distribution, yet substantially changed the overall back pressure of the system. In terms of regulation strategies, closing rolling shutters in the windward zone and reducing the opening of partial louvers can improve air flow redistribution to a certain extent, but will reduce the total air flow rate and total heat dissipation of the entire tower. By contrast, bottom bypass windows can effectively optimize the air intake on the leeward side and boost heat dissipation under high-wind operating conditions, whereas top bypass windows deliver only limited improvement effects. This research can provide fundamental data and technical references for the optimal design, operational regulation, and energy-saving retrofitting of large NDC units.
SCIENCE CHINA Materials•2026•DOI: 10.1007/s40843-025-3974-1
MAB-phase-derived compounds exhibit promising electromagnetic wave (EMW) absorption properties due to their unique layered structure and desirable physicochemical characteristics. Among them, Cr2AlB2 is particularly attractive owing to its excellent thermal and electrical conductivity. However, conventional synthesis of Cr2AlB2 requires inert gas protection to prevent oxidation, significantly increasing production costs and limiting its application in EMW absorption. To overcome this bottleneck, we report the successful synthesis of high-purity Cr2AlB2 in ambient air using the molten salt shielded synthesis (MS3) method. This approach not only isolates the material from oxygen interference but also reduces the synthesis temperature, offering a cost-effective and scalable route. The as-synthesized Cr2AlB2 exhibits outstanding EMW absorption performance: a minimum reflection loss (RLmin) of -42.10 dB at 12.6 GHz and a maximum effective absorption bandwidth (EABmax) of 3.44 GHz at a thickness of 1.9 mm. This work not only facilitates the large-scale production of Cr2AlB2 but also provides critical insights into its practical application as a high-performance EMW absorber.
SCIENCE CHINA Materials•2026•DOI: 10.1007/s40843-025-4018-6
The pursuit of advanced wear-resistant materials for cryogenic applications is often hindered by a fundamental trade-off between enhancing strength and damage tolerance. CoCrNi-based medium-entropy alloys (MEAs), while excellent in cryogenic toughness, suffer from this very limitation. Although second-phase reinforcement boosts strength, the strain incompatibility between phases inevitably triggers cracking, which is severely exacerbated at low temperatures. This work introduces a novel microstructural design strategy based on regulated partial recrystallization to overcome this long-standing challenge. By tailoring the thermomechanical processing of a (CoCrNi)90Mo10 MEA, we engineered a unique architecture where a fully recrystallized FCC phase is homogeneously embedded within a continuous skeleton of a hard, non-recrystallized σ phase. The alloy with this optimized microstructure achieved a remarkably low wear rate at 113 K that is less than half of its as-cast and fully recrystallized counterparts. The experimental and modeling results indicate the underlying synergy: the σ skeleton provides robust structural support and distributes stress deeply, while the recrystallized FCC phase, with its high density of grain boundaries and annealing twins, acts as a compliant strain-accommodating medium, effectively suppressing interfacial cracking. This combined 'skeleton effect' and 'recrystallization effect' not only delivers exceptional cryogenic wear resistance but also offers a practical strategy for designing high-performance, crack-resistant dual-phase composites for extreme environments.
SCIENCE CHINA Materials•2026•DOI: 10.1007/s40843-026-4103-8
The industrial production of urea through the integrated Haber–Bosch and Bosch–Meiser processes involves high energy consumption and significant CO2 emissions. Given the persistent technical challenges inherent in direct electrocatalytic methods, catalytic systems that enable the thermal coupling of N2 and CO2 under mild conditions represent a promising and sustainable approach to urea synthesis. Herein, we designed MXene-based bimetallic single-cluster catalysts, M1Ru3@Mo2CO2, in which the M1Ru3 cluster is stably anchored on the Mo2CO2 support. Using density functional theory calculations, we systematically evaluated the structural stability and adsorption capabilities of 3d transition metal variants (M = Sc to Zn) toward N2, CO2, and H2. The results demonstrate that Co1Ru3@Mo2CO2 exhibits excellent thermodynamic stability and enables the synergistic activation of N2, CO2, and H2, fulfilling the prerequisite conditions for catalyzing the direct coupling of N2 and CO2 to form urea. Further analysis reveals that Co1Ru3@Mo2CO2 efficiently promotes the direct thermal coupling of N–C into urea under mild conditions via the associative pathway, with the rate-determining step corresponding to the conversion of *NHNH2 → *NH2NH2 with the low energy barrier of 1.16 eV. Under realistic conditions of 780 K and 29 bar, the calculated turnover frequency reaches 1.01 × 10−3 s−1 site−1. The high catalytic performance arises from the ability of the Co1Ru3 bimetallic cluster to precisely modulate charge transfer between support and reaction intermediates. Moreover, the in situ generated NH2 species acts as an autocatalyst for CO2 hydrogenation, while the cluster selectively enhances the electrophilicity of the *CO intermediate, thereby facilitating the nucleophilic attack by *NH2 and ensuring efficient C–N bond formation. The finding of the outstanding performance of Co1Ru3@Mo2CO2 single cluster catalysts could bypass the energy-intensive NH3 synthesis step, reduce overall energy demand, and remain compatible with existing urea production infrastructure, thereby offering significant scientific and technological significance.
SCIENCE CHINA Materials•2026•DOI: 10.1007/s40843-026-4196-x
Aqueous zinc-ion batteries (AZIBs) are promising for safe, low-cost energy storage, but accurate cathode characterization is essential for understanding their electrochemical behavior. This study identifies a critical artifact: routine air-drying of deeply discharged cathodes triggers spontaneous aerial oxidation, which distorts post-mortem analysis. Using NH4V4O10 (NVO) as a model cathode, we show that ex situ X-ray photoelectron spectroscopy (XPS) of discharged electrodes reveals only V4+/V5+ signals, with no detectable V3+, implying a theoretical capacity of only 245.5 mAh g−1, yet experimentally measured capacity reaches ~334.5 mAh g−1 at 0.2 A g−1. This discrepancy arises because air exposure during sample preparation oxidizes the reduced vanadium states, leading to a self-charging effect that recovers ~83% of capacity. Electrochemical re-oxidation (EO-NVO) is superior to aerial oxidation (AO-NVO), producing a stable, long-range ordered bulk structure with efficient Zn2+ transport channels, whereas aerial oxidation induces only superficial changes and structural disorder. These findings resolve a key analytical inconsistency and reveal a novel capacity-contribution pathway, with direct implications for accurate material assessment and advanced battery design.
SCIENCE CHINA Materials•2025•DOI: 10.1007/s40843-025-3476-4
Ammonia synthesis remains dominated by the Haber-Bosch process, which operates at 400–500 °C and 150–300 bar, consumes 1–2% of global energy, and emits ~1.4% of global CO2. Ru-based catalysts supported on carbon and promoted with basic oxides (Ba, Cs, La) exhibit high activity under mild conditions, but conventional designs suffer from a trade-off: BaO domains block Ru active sites while attempting to donate electrons. Lee et al. (Nat Catal, 2025, 8: 248–256) resolved this by using conductive carbon to bridge isolated Ru and BaO domains, enabling long-range H+/e− pair migration. Screening eleven carbon supports, they identified N-doped multi-walled carbon nanotubes (10–20 nm diameter, N-MWNT-1) with the lowest work function as optimal. At a Ba/Ru molar ratio of 0.75, the catalyst achieved an NH3 production rate 7.4 times higher than conventional BaO-promoted Ru catalysts under 573 K and 1.0 MPa, using high-purity H2 and N2 (99.999%, O2 <0.4 ppm, H2O <0.7 ppm). This design decouples proton and electron storage, preventing BaO-induced blockage of Ru surfaces and enabling superior activity and stability. The Ba-Ru/carbon catalyst offers a transformative pathway for reducing energy consumption and integrating with electrolytic hydrogen production in industrial ammonia synthesis.