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Official PDF TranslationChinese Journal of Environmental Engineering

Research Progress on Recycling Technologies for Cathode Materials of Spent Lithium Iron Phosphate Batteries

Authors: CHEN Weiju; YU Xinyi; JIANG Yang

DOI: 10.12030/j.cjee.202507058Status: Verified Translated Edition
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Key Findings in This Report

• • Direct regeneration via hydrothermal synthesis using Na2SO3 as a reducing agent in Li2SO4 solution achieved a reversible specific capacity of 135.9 mAh/g at 1C, with 99% capacity retention after 100 cycles, demonstrating economic viability and cycling stability. • • Pyrometallurgical recovery typically requires temperatures above 800°C, leading to high energy consumption and hazardous gas emissions; however, NaOH/Na2CO3 activation enables decomposition of Fe-PO4 bonds at 600°C/900°C, reducing energy demand. • • Hydrometallurgical processes, the mainstream route, involve leaching, purification, and product synthesis; challenges remain in deep removal of impurities like Al, Ti, and F, which degrade product quality. • • The review highlights that current recovery often prioritizes lithium over iron and phosphorus, resulting in insufficient high-value utilization of Fe/P resources; innovative approaches such as converting delithiated LiFePO4 into NaFeS2 are proposed to address this.