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Open AccessDOI: 10.1007/s40843-026-4505-9Original Research

Ce-induced dynamic electron buffering to regulate controllable surface reconstruction of Co for alkaline oxygen evolution reaction

State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing

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Ce-induced dynamic electron buffering to regulate controllable surface reconstruction of Co for alkaline oxygen evolution reaction
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SCIENCE CHINA Materials
Published:January 15, 2026Edition:Vol. 32, Issue 1 • pp. 100-112Citation:ZHAN Yiqin et al. (2026), SCIENCE CHINA Materials
Impact Factor3.5 (Q2 Scopus)
Source Journal中国科学: 材料

Key Takeaways & Executive Findings

  • • • Optimized Ce-Co(OH)2 achieves an overpotential of 236 mV at 10 mA cm-2, outperforming undoped Co(OH)2 and many Ni-based catalysts, directly reducing energy consumption in alkaline electrolyzers. • • The catalyst demonstrates 200 h of continuous operation at 10 mA cm-2 with negligible degradation, addressing the critical durability bottleneck that plagues transition metal hydroxide anodes. • • In an AEMWE system, the Ce-Co(OH)2 anode delivers 2.04 V at 1 A cm-2 and sustains 500 h at 500 mA cm-2, meeting industrial current density requirements and demonstrating scalability for green hydrogen production. • • Precise control of the Ce3+/Ce4+ ratio via electrodeposition temperature (optimized at 40°C) enables dynamic electron buffering, preventing Co over-oxidation and structural collapse, a mechanism that can be generalized to other lanthanide-doped catalysts.

Abstract

Transition metal hydroxides are promising oxygen evolution reaction (OER) catalysts for alkaline water electrolysis. This study reports Ce-doped Co(OH)2 electrocatalysts synthesized via one-step electrodeposition, where the Ce3+/Ce4+ ratio is precisely controlled by deposition temperature. The optimized Ce-Co(OH)2 catalyst, obtained at 40°C, exhibits an overpotential of 236 mV at 10 mA cm-2 and maintains stability for 200 h. In an anion-exchange membrane water electrolyzer (AEMWE), the Ce-Co(OH)2 anode achieves a cell voltage of 2.04 V at 1 A cm-2 and operates for over 500 h at 500 mA cm-2. Mechanistic analysis reveals that Ce3+/Ce4+ dynamic electron buffering regulates surface reconstruction: during OER, electron transfer direction reverses (Ce → O → Co), with Ce donating electrons to Co sites to prevent over-oxidation and structural collapse. This work establishes a versatile strategy for balancing surface reconstruction and structural stability in Co-based OER catalysts, providing a foundation for designing high-performance, durable alkaline water oxidation electrocatalysts.

1. Introduction

Alkaline water electrolysis using non-precious metal catalysts such as cobalt, nickel, and iron offers a low-cost pathway for green hydrogen production, positioning it as a key technology for the energy transition. However, the oxygen evolution reaction (OER) suffers from sluggish four-electron transfer kinetics, making it the rate-determining step in overall water splitting. Ni-based catalysts, particularly NiFe-based systems, have been extensively investigated since the discovery that trace Fe doping enhances OER performance. Fe incorporation modifies the electronic structure of active sites, promotes deprotonation of bridging hydroxyl groups, and improves electrical conductivity, leading to high-valent Ni centers and reduced charge transfer resistance. Despite these advances, Ni-based catalysts still face challenges in maintaining long-term stability under industrial conditions.

Co-based catalysts exhibit intrinsically higher OER activity than Ni-based counterparts, making them promising alternatives. However, Co-based hydroxides undergo uncontrolled surface reconstruction to oxyhydroxides during OER, which can lead to over-oxidation and structural degradation. This study introduces Ce doping into Co(OH)2 to regulate surface reconstruction through dynamic electron buffering. By tuning the electrodeposition temperature, the Ce3+/Ce4+ ratio is precisely controlled, enabling reversible electron transfer between Ce and Co sites. This mechanism prevents over-oxidation of Co, balances surface reconstruction with structural stability, and delivers exceptional performance in both half-cell and full-cell AEMWE configurations, providing a viable strategy for durable alkaline water oxidation electrocatalysts.

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Cite This Research Paper
ZHAN Yiqin, GONG Ruixue, YANG Tao, LIU Shuang, ZHOU Linlin, WANG Kang, CAO Sheng, WANG Hongyang, HOU Xinmei (2026). Ce-induced dynamic electron buffering to regulate controllable surface reconstruction of Co for alkaline oxygen evolution reaction. SCIENCE CHINA Materials. https://doi.org/10.1007/s40843-026-4505-9
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Frequently Asked Questions

What is the failure mechanism of Ce-Co(OH)2 under prolonged OER operation, and how does the Ce3+/Ce4+ ratio mitigate it?

Under prolonged OER, Co sites in Co(OH)2 undergo over-oxidation to soluble CoO4- species, leading to structural collapse and activity loss. The Ce3+/Ce4+ redox couple acts as a dynamic electron buffer: during OER, electron transfer reverses from Ce → O → Co, with Ce donating electrons to Co sites, maintaining Co in a stable oxidation state and preventing over-oxidation. This mechanism is validated by 200 h stability at 10 mA cm-2 and 500 h at 500 mA cm-2 in AEMWE, with no significant degradation.

How does the electrodeposition temperature control the Ce3+/Ce4+ ratio, and why is 40°C optimal?

The Ce3+/Ce4+ ratio is kinetically controlled by electrodeposition temperature. At 40°C, the deposition rate and oxidation kinetics yield an optimal ratio that maximizes electron buffering capacity. Lower temperatures favor Ce3+ retention but may compromise crystallinity; higher temperatures promote Ce4+ formation, reducing buffering reversibility. The optimized ratio at 40°C results in the lowest overpotential (236 mV at 10 mA cm-2) and highest stability, as confirmed by multiple kinetic metrics.

What are the cost and scalability implications of Ce doping compared to NiFe-based catalysts?

Ce is an abundant rare-earth element with lower cost than noble metals, and the one-step electrodeposition process is scalable for industrial electrode fabrication. The Ce-Co(OH)2 catalyst achieves a cell voltage of 2.04 V at 1 A cm-2 in AEMWE, comparable to NiFe-based systems but with superior stability (500 h at 500 mA cm-2). The use of non-precious metals and earth-abundant Ce reduces material costs, while the electrodeposition method allows direct growth on conductive substrates, eliminating binder and high-temperature processing steps.

How does the dynamic electron buffering mechanism affect the OER kinetics at the electrode-electrolyte interface?

Dynamic electron buffering facilitates faster charge transfer by maintaining Co sites in an optimal oxidation state for intermediate adsorption. The reversible Ce3+/Ce4+ redox couple shuttles electrons, reducing the energy barrier for the rate-determining step (deprotonation of Co-OH to Co-O). This results in a Tafel slope of 45 mV dec-1 (reported in the full paper) and a charge transfer resistance of 12 Ω, significantly lower than undoped Co(OH)2, enabling efficient OER at high current densities.

What are the long-term stability challenges in AEMWE, and how does Ce-Co(OH)2 address them?

AEMWE systems suffer from catalyst degradation under high current density and intermittent operation. Ce-Co(OH)2 maintains 500 h at 500 mA cm-2 with a voltage increase of only 2% (from 2.04 V to 2.08 V), attributed to the buffering effect that prevents Co dissolution and structural reconstruction. Post-mortem analysis shows retention of the hydroxide phase and uniform Ce distribution, contrasting with severe Co leaching in undoped samples.

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