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Open AccessDOI: 10.1007/s40843-025-3936-8Original Research

Cascade-Controlled Porous Composite Membranes: Pore-Supporting Synergy Enabling High-Flux Enantioseparation of Amino Acids and Pharmaceuticals

School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University

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Cascade-Controlled Porous Composite Membranes: Pore-Supporting Synergy Enabling High-Flux Enantioseparation of Amino Acids and Pharmaceuticals
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Published In
SCIENCE CHINA Materials
Published:January 15, 2026Edition:Vol. 69, Issue 5 • pp. 100-112Citation:ZANG Yu et al. (2026), SCIENCE CHINA Materials
Impact Factor3.5 (Q2 Scopus)
Source Journal中国科学: 材料

Key Takeaways & Executive Findings

  • • • Cascade Sonogashira-Hagihara coupling and Friedel-Crafts alkylation yields a 400-fold increase in specific surface area, enabling interconnected porous networks that boost mass transport and overcome the selectivity-permeability trade-off. • • Size-matching effect: matched molecular dimensions achieve 97% enantioselectivity, while mismatch drops selectivity to 9%, as demonstrated across four chiral molecules, underscoring the critical role of pore architecture. • • Naproxen flux reaches 37 mmol m−2 h−1, surpassing literature values, indicating superior permeability for scalable pharmaceutical enantioseparation. • • First membrane-based separation of Raceanisodamine achieves 89% selectivity for the 6S, 2′S and 6R, 2′R-isomer after cascade enrichment, expanding the applicability to complex chiral drugs.

Abstract

The precise separation of enantiomers is essential for developing effective chiral drugs, yet conventional membranes are constrained by the ubiquitous selectivity-permeability trade-off and low flux, limiting scalable production of single-enantiomer drugs. Herein, we present a cascade reaction strategy integrating Sonogashira-Hagihara coupling and Friedel-Crafts alkylation to fabricate porous conjugated microporous polymer membranes (CCMP-M P1–4/SiO2). This approach enhances specific surface area by 400-fold compared to the product from the Sonogashira-Hagihara coupling reaction alone, creating interconnected porous networks that facilitate mass transport. This hypothesis was confirmed by pore-size gradient experiments, which revealed a critical size-matching effect: matched molecular dimensions enable high-speed mass transfer with 97% enantioselectivity, while mismatch reduces selectivity to 9%, as visualized in a separation performance matrix across four chiral molecules. Precise chiral recognition is programmable via absolute configuration control of chiral monomers, with the mechanism of “preferential adsorption–interfacial enrichment–promoted diffusion” confirmed by static adsorption and density functional theory calculations. This strategy achieves breakthrough performance: Naproxen flux reaches 37 mmol m−2 h−1, surpassing literature values, and enables membrane-based separation of Raceanisodamine (89% selectivity of 6S, 2′S and 6R, 2′R-isomer after cascade enrichment) for the first time. This work provides a new paradigm for designing high-performance chiral separation membranes, facilitating scalable and sustainable production of single-enantiomer drugs.

1. Introduction

The pharmaceutical industry faces a critical bottleneck in chiral separation: approximately 30–40% of known drugs are optically active, and enantiomers often exhibit drastically different pharmacological and toxicological effects. Regulatory requirements mandate that drugs with significant enantiomer differences be marketed as single enantiomers, driving a market projected to reach $140 billion by 2025. However, conventional separation methods such as crystallization and chromatography suffer from low throughput and high cost, while membrane-based approaches are hampered by the inherent selectivity-permeability trade-off, resulting in either low flux or insufficient enantioselectivity. This trade-off has limited the scalable production of single-enantiomer drugs, creating an urgent need for innovative membrane designs that can achieve both high flux and high selectivity.

This study addresses this bottleneck by introducing a cascade reaction strategy that combines Sonogashira-Hagihara coupling with Friedel-Crafts alkylation to fabricate porous conjugated microporous polymer membranes (CCMP-M). The cascade approach dramatically increases specific surface area by 400-fold compared to the Sonogashira-Hagihara product alone, creating interconnected porous networks that facilitate rapid mass transport. By precisely controlling pore size and chiral monomer configuration, the membranes achieve a critical size-matching effect: matched molecular dimensions yield 97% enantioselectivity, while mismatched dimensions reduce selectivity to 9%. This design not only overcomes the trade-off but also enables programmable chiral recognition, as confirmed by static adsorption and density functional theory calculations. The resulting membranes demonstrate record-breaking flux for Naproxen (37 mmol m−2 h−1) and achieve the first membrane-based separation of Raceanisodamine with 89% selectivity, offering a scalable and sustainable solution for single-enantiomer drug production.

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Cite This Research Paper
ZANG Yu, HOU Rui, WEI Bohua, LIU Yuting, WANG Jianjun, LIU Jiao, XU Liang, ZHANG Wei (2026). Cascade-Controlled Porous Composite Membranes: Pore-Supporting Synergy Enabling High-Flux Enantioseparation of Amino Acids and Pharmaceuticals. SCIENCE CHINA Materials. https://doi.org/10.1007/s40843-025-3936-8
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Frequently Asked Questions

What is the long-term operational stability of the CCMP-M membranes under continuous enantioseparation conditions, and how do they withstand fouling or degradation?

The study does not explicitly report long-term stability data, but the porous conjugated microporous polymer structure is chemically robust due to covalent bonding. The 400-fold increase in surface area and interconnected pores suggest resistance to fouling, yet continuous operation over extended periods would require validation. Industrial deployment would necessitate stress testing under realistic feed streams and cleaning protocols.

How does the cascade synthesis scale up from laboratory to industrial production, and what are the cost implications compared to conventional chiral separation methods?

The cascade reaction integrates two well-established coupling reactions, which are amenable to scale-up. However, the use of SiO2 support and the need for precise pore-size control may increase manufacturing complexity. Cost parity with legacy technologies (e.g., simulated moving bed chromatography) has not been assessed, but the high flux (37 mmol m−2 h−1 for Naproxen) could reduce processing time and solvent usage, potentially offsetting higher membrane fabrication costs.

What is the mechanical strength and pressure tolerance of the composite membranes, and can they withstand industrial operating pressures without delamination?

The study does not provide mechanical data, but the integration of a porous polymer layer on a SiO2 support suggests good mechanical integrity. The pore-supporting synergy likely enhances stability, yet pressure limits and delamination risks under high transmembrane pressures remain unquantified. Industrial application would require mechanical testing to ensure durability.

How does the enantioselectivity of 97% for matched molecules translate to enantiomeric excess (ee) in practical separations, and what is the yield of the desired enantiomer?

The 97% enantioselectivity likely corresponds to an enantiomeric excess (ee) of 94% (calculated as (97-3)/100). The yield is not explicitly stated, but the high flux suggests reasonable productivity. For pharmaceutical applications, achieving >99% ee may require multiple cascade enrichment steps, as demonstrated for Raceanisodamine (89% selectivity after cascade enrichment).

What is the regeneration and reuse capability of the membranes, and how does performance evolve over multiple cycles?

The study does not report cycling data, but the chemical stability of conjugated microporous polymers suggests potential for regeneration via solvent washing. The mechanism of preferential adsorption–interfacial enrichment–promoted diffusion implies reversible interactions, which could allow repeated use. However, quantitative data on flux and selectivity retention over cycles are necessary to assess economic viability.

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