Mechanically and Chemically Recyclable Polyurethane-Based Optically Clear Adhesive with On-Demand Adhesion/Deadhesion
Optically clear adhesives (OCAs) are critical for next-generation optoelectronic systems, yet their end-of-life management remains a sustainability challenge. Here, we report a debondable and robust polyurethane (PU)-based OCA that integrates both mechanical and chemical recyclability. The PU-based OCA exhibits high optical transparency (>90% transmittance from visible to near-infrared), strong adhesion to glass and polymeric substrates (bonding strength up to 5.0 MPa), and thermally sensitive H-bonding interactions that enable on-demand deadhesion at elevated temperatures. This capability facilitates non-destructive detachment of functional assemblies, promoting component reuse and material recycling. The adhesive demonstrates excellent mechanical properties, including ductility and strength, and outperforms several commercial optical adhesives in key performance metrics. Its straightforward synthesis and industrial scalability make it a promising solution for advancing circular economy principles in optoelectronic device manufacturing. The work addresses critical bottlenecks in balancing mechanical performance, adhesion/detachment, and recyclability, offering a transformative approach to sustainable advanced manufacturing.