Preparation and Engineering Scale-Up of Cyanobacteria-Based Columnar Activated Carbon
The production of activated carbon from waste biomass such as cyanobacteria from Lake Taihu represents a promising resource utilization route. However, existing studies are mostly confined to laboratory scale, and the gap between laboratory processes and industrial production hinders the evaluation of technical feasibility and economic viability. This study optimized the process for producing cyanobacteria-based columnar activated carbon by co-processing cyanobacteria with garden waste (sawdust), and validated the process on an engineering-scale production line with a daily capacity of 5 t of raw materials. Economic feasibility was also assessed. Results showed that the optimized activated carbon exhibited a particle strength of 91.3% and a specific surface area of 571.44 m2·g−1. The engineering-scale line processed 5 t of raw materials daily, yielding approximately 1.18 t of activated carbon with stable quality: strength of 94.3% and specific surface area of 471.42 m2·g−1, featuring a microporous-dominant structure with coexisting micropores and mesopores. Cost analysis indicated a production cost of 3,595.65 CNY per ton of activated carbon, demonstrating favorable economic benefits. This work provides a basis for larger-scale production and application of cyanobacteria-based activated carbon.