Fluorescence Nanoscopy Unveils the Black Box of Industrial Zeolite Catalysts: Mechanisms and Optimization of Mass Transfer-Acidity-Coke Formation
The performance of industrial zeolite catalysts, exemplified by fluid catalytic cracking (FCC) catalysts, is governed by microscopic behaviors including mass transfer, acidity, and coking. Conventional characterization techniques such as XRD, N2 physisorption, and TPD provide bulk-averaged or static ex situ information, failing to resolve dynamic processes under realistic reaction conditions. Recent advances in super-resolution fluorescence imaging enable nanoscale visualization of these key processes. This review systematically summarizes three critical applications: (1) Mass transfer diffusion: heterogeneous diffusion of reactant molecules within hierarchical pore networks is revealed, quantifying diffusion barriers and tortuosity. (2) Acid site accessibility: nanoscale localization of acid sites and their accessibility is achieved, correlating with catalytic activity. (3) Coking behavior: spatiotemporal evolution of coke species is identified, linking coke precursors to deactivation. The review elaborates how super-resolution imaging deepens understanding of fundamental catalytic mechanisms, providing theoretical support for rational design of high-performance catalysts through pore structure optimization, acid site regulation, and coking suppression. Current challenges and future directions are discussed, emphasizing the need for in situ correlation with catalytic performance.