Highly Robust and Fatigue-Resistant Organic Hydrogel Composite Elastomer Fibers with Multi-Sensing Capabilities
Hydrogel-based one-dimensional fibers offer a route to smart textiles, yet cyclic deformation fractures low-energy amorphous crosslinks, causing fatigue and hysteresis that degrade mechanical performance. This study integrates an Ecoflex elastomer backbone into an organic hydrogel to fabricate composite fibers (OHEF) with enhanced fatigue resistance and eliminated hysteresis. After 10,000 cycles at 200% strain, mechanical properties show no significant degradation. The strain sensor exhibits a gauge factor of ~3.0, response time of 140 ms, recovery time of 130 ms, and repeatability over 10,000 cycles at 70% strain. The OHEF also resists dehydration and freezing, enabling smart textiles that detect deformation, temperature, proximity, and pressure, and perform passive sensing via triboelectric nanogenerator principles. These results demonstrate a viable path for durable, multi-sensing hydrogel fibers in wearable electronics.