• • Co doping in FeS2 generates abundant S2− species by disrupting S–S bond symmetry, accelerating surface reconstruction into FeOOH during OER; this lowers the kinetic barrier for active phase formation, which is critical for reducing overpotential in industrial electrolyzers.
• • Post-reconstruction, Co atoms remain integrated in the FeOOH lattice, upshifting the d-band center and optimizing adsorption of oxygen intermediates; DFT calculations confirm a lowered energy barrier for OOH* formation, enhancing intrinsic activity.
• • The study provides direct spectroscopic evidence (in situ Raman) linking dopant-induced structural changes to catalytic performance, offering a mechanistic framework for designing pre-catalysts that dynamically transform into active phases.
• • The dual functionality of Co dopants—promoting reconstruction and modulating the active phase—addresses the bottleneck of slow kinetics and structural instability in Fe-based OER catalysts, potentially enabling lower overpotentials (ca. 400 mV) and improved durability for large-scale hydrogen production.
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