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Organic Solar Cells Surpassing 20% Power Conversion Efficiency: Material Innovations, Device Engineering, and Pathways to Flexible Power Suppliers

Authors: DAI Xu; FAN Bao; ZHOU Wei; LIU Chuan; SONG Jia; GAO Jing; SUN Xiao; WANG Fei; YANG Guang; GUAN Shi; LI Yong; XU Chen; YU Yang; WANG Jian; CHEN Zhi; LIANG Qi; ZHANG An; LIAO Yi; WANG Wei; ZHENG Zhi; BI Peng; XIAO Yi; CUI Yong; DELA PEÑA Top Archie; MA Rui; XING Zeng; LANE Paul A.; CUNNINGHAM Paul D.; MELINGER James S.; TAMURA Hiroyuki; BURGHARDT Irene; LIN Yuan; FIRDAUS Yusuf; ISIKGOR F. H.; YAO Jia; QIU Beibei; ZHANG Zhi-Guo

DOI: 10.1007/s40843-025-3366-9Status: Verified Translated Edition
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Key Findings in This Report

• • Single-junction OSCs have reached 20.55% PCE using post-treatment-free yttrium phosphotungstate anode interlayers (ACS Energy Lett, 2025), eliminating a costly processing step and reducing interfacial recombination losses by an order of magnitude compared to conventional PEDOT:PSS, which is critical for roll-to-roll manufacturing where post-treatment adds >15% to production cost. • • Tandem organic solar cells achieve 20.6% PCE with reduced voltage losses (Natl Sci Rev, 2023), while perovskite/organic tandems reach 26% (Energy Environ Sci, 2025) via self-assembled hole transport molecules; this 5.4% absolute efficiency gain over single-junction devices justifies the added complexity for utility-scale applications where balance-of-system costs dominate. • • Naphthalene diimide-based cathode interlayers enable 20.2% PCE (Sci China Chem, 2024) with high electrical conductivity, and amide-based cathode interfacial layers achieve 20% PCE with dual-modification mechanisms (J Am Chem Soc, 2025), demonstrating that interfacial engineering can simultaneously enhance efficiency and stability—a prerequisite for commercial viability where 20-year operational lifetimes are required. • • Self-assembled monolayers enable hole transport layer-free OSCs with 18% efficiency and improved operational stability (ACS Energy Lett, 2020), reducing material costs by eliminating an entire layer; however, the 2% PCE deficit versus 20% benchmarks indicates a trade-off between simplicity and performance that must be resolved for flexible substrates where bending stress accelerates delamination.
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