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Open AccessDOI: 10.1007/s40843-025-3364-yOriginal Research

On-device programmable synthesis of polymers

Zhejiang University

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On-device programmable synthesis of polymers
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Published In
SCIENCE CHINA Materials
Published:January 15, 2025Edition:Vol. 68, Issue 10 • pp. 100-112Citation:Leng Wang et al. (2025), SCIENCE CHINA Materials
Impact Factor3.5 (Q2 Scopus)
Source Journal中国科学: 材料

Key Takeaways & Executive Findings

  • • • EEF suppresses backbiting by 2.7-fold, achieving >99% ROMP selectivity at 10 mM monomer concentration, directly mitigating chain termination and enabling high-fidelity linear polymer growth for defect-free materials. • • Moderate EEFs (0.5–0.8 V) boost Z-selectivity to 97% by stabilizing syn-Ru–Cl configurations, overriding thermodynamic control that typically yields E-isomers; this provides a direct handle for stereochemical programming in precision elastomers and thermoplastics. • • At 1 V, EEF acts as an on/off switch, abruptly halting ROMP and permitting sequence-defined block copolymer synthesis with single-monomer resolution, as confirmed by quantized photon counts (20 COE → 1 f-COE → 20 COE) and distinct emission spectra (500 nm for f-COE; 550 nm for f-NBE). • • Fluorescent tracking reveals restricted chain-end mobility in Z-selective chains due to tighter helical packing, correlating stereochemistry with conformational dynamics and offering a non-invasive quality-control metric for industrial polymerization.
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Abstract

Olefin metathesis underpins precision polymer synthesis, yet ensemble-averaged measurements obscure real-time catalytic trajectories and transient intermediates, impeding mechanistic resolution and sequence control. This study exploits a graphene-molecule-graphene single-molecule junction to interrogate ring-opening metathesis polymerization (ROMP) at single-event fidelity. Application of an external electric field (EEF) suppresses backbiting 2.7-fold via chain disentanglement, yielding >99% ROMP selectivity at 10 mM monomer concentration. Moderate EEFs (0.5–0.8 V) elevate Z-selectivity to 97%, with density functional theory attributing this to stabilization of the syn-configuration of Ru–Cl ligands; low fields favor anti-configuration and E-isomer formation. Fluorescent tracking confirms restricted chain-end mobility in Z-selective chains due to tighter helical packing. EEFs function as an on/off switch: at 1 V, polymerization ceases abruptly, enabling precise block copolymer synthesis. Alternating cyclooctene (COE) and norbornene (NBE) monomers under EEF regulation produces sequence-defined block copolymers, validated by fluorescent tags (f-COE emission at 500 nm; f-NBE at 550 nm). Quantized photon counts during stepwise polymerization (e.g., 20 COE units → 1 f-COE → 20 COE units) demonstrate single-monomer resolution. This platform bridges single-molecule behavior and ensemble phenomena, offering deterministic control over polymer architecture and stereochemistry, with implications for biomimetic and defect-free materials.

1. Introduction

Olefin metathesis has transformed polymer synthesis, yet commercial scale-up remains constrained by mechanistic ambiguity: ensemble-averaged measurements cannot resolve productive catalytic cycles from non-productive events, nor track single-monomer insertion fidelity. This obscures true catalyst activity and limits control over macromolecular architecture, particularly for sequence-defined and stereoregular polymers. Existing stereoselective Z-olefin strategies are thermodynamically controlled and lack spatiotemporal resolution, averaging dynamic molecular behavior and transient intermediates.

This work addresses these bottlenecks by deploying a graphene-molecule-graphene single-molecule junction that applies external electric fields (EEFs) to modulate ROMP in real time. The platform suppresses backbiting 2.7-fold, achieves >99% ROMP selectivity at 10 mM monomer, and elevates Z-selectivity to 97% at 0.5–0.8 V. At 1 V, polymerization ceases abruptly, enabling on/off block copolymer synthesis with single-monomer resolution. These capabilities provide a deterministic route to sequence-controlled and stereoregular polymers, bridging fundamental mechanistic insight with programmable manufacturing.

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Cite This Research Paper
Leng Wang, Yaqi Zhang, Hongliang Chen (2025). On-device programmable synthesis of polymers. SCIENCE CHINA Materials. https://doi.org/10.1007/s40843-025-3364-y
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Frequently Asked Questions

What is the failure mechanism under prolonged EEF application, and how does it affect catalyst stability?

Prolonged EEFs above 1 V abruptly halt ROMP, which can be exploited for on/off control but may induce irreversible catalyst deactivation if not modulated. At moderate fields (0.5–0.8 V), the syn-Ru–Cl configuration is stabilized, but continuous operation may lead to gradual ligand dissociation or electrode fouling. The study reports no degradation data beyond 1 V, so long-term stability remains unquantified; industrial adoption would require cycling protocols to avoid cumulative damage.

How does the cost of this single-molecule platform compare with conventional metathesis catalysts for industrial polymer production?

The graphene-molecule-graphene junction requires nanofabrication and precise electrical control, incurring higher capital and operational costs than bulk Grubbs or Schrock catalysts. However, it enables sequence-defined block copolymers with single-monomer resolution—unattainable in bulk—potentially justifying premium pricing for high-value applications such as biomimetic polymers or defect-free materials. Cost parity is unlikely for commodity polymers but feasible for specialty syntheses where >99% selectivity and 97% Z-selectivity reduce purification and waste.

What are the scalability bottlenecks for translating this on-device synthesis to kilogram-scale production?

The platform operates at the single-molecule level, so scale-up requires massive parallelization of junctions or continuous-flow microreactors with integrated electrodes. Current demonstrations use 10 mM monomer concentrations and single-junction readout; achieving industrial throughput would demand arrays of thousands of junctions, uniform EEF distribution, and real-time monitoring of quantized photon counts. No pilot-scale data are presented, and the 1 V on/off switching may complicate continuous processing.

How does the 97% Z-selectivity under 0.5–0.8 V compare with state-of-the-art Z-selective catalysts, and what is the E-isomer contamination impact?

The 97% Z-selectivity surpasses many thermodynamic-controlled bulk systems, which typically yield mixtures favoring E-isomers. Residual 3% E-isomer may affect material properties such as crystallinity and thermal stability, but the study does not quantify these effects. For precision applications, the EEF-mediated syn-configuration stabilization offers a direct lever to minimize E-isomer formation, potentially reducing post-synthesis separation costs.

What is the temporal resolution for tracking single-monomer insertion, and how does it compare with stopped-flow or rapid-quench methods?

The platform achieves single-monomer resolution via quantized photon counts during stepwise polymerization (e.g., 20 COE → 1 f-COE → 20 COE), with fluorescent tags emitting at 500 nm and 550 nm. This exceeds the millisecond-to-second resolution of stopped-flow techniques, which average ensemble behavior. The μs-to-ms scale of single-molecule junctions enables capture of short-lived intermediates, providing mechanistic insights unattainable in bulk.

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