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Open AccessDOI: 10.13205/j.hjgc.202608002Original Research

Integration of Carbon Capture, Utilization and Storage with Molten Salt Thermal Energy Storage and Microalgal Carbon Fixation for Circular Development in the Thermal Power Sector

Harbin Institute of Technology

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Integration of Carbon Capture, Utilization and Storage with Molten Salt Thermal Energy Storage and Microalgal Carbon Fixation for Circular Development in the Thermal Power Sector
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Published In
Journal of Environmental Engineering Technology
Published:January 15, 2026Edition:Vol. 44, Issue 8 • pp. 100-112Citation:GU Xuedian et al. (2026), Journal of Environmental Engineering Technology
Impact FactorPeer-Reviewed Core

Key Takeaways & Executive Findings

  • • • Energy consumption per unit CO2 captured reduced by 30–40% via molten salt TES replacing steam extraction, directly addressing the dominant operational cost in amine-based CCUS. • • Overall carbon fixation efficiency increased by 15–20% through integration of microalgal secondary fixation, extending the carbon utilization chain beyond primary capture. • • Investment payback period shortened to less than five years, indicating economic viability for retrofitting existing CFPP CCUS projects without major capital overhaul. • • Algal sludge converted to biomass fuel for co-firing, closing the carbon loop and reducing waste disposal burden, enhancing circular economy credentials.

Abstract

Under the synergistic policy framework of carbon peaking, carbon neutrality, and the circular economy, existing carbon capture, utilization, and storage (CCUS) projects in coal-fired power plants (CFPPs) face significant challenges, including high regeneration energy demand, reliance on turbine steam extraction, limited carbon utilization pathways, poor economic viability, and difficulties in by-product management. This study proposes an integrated low-carbon retrofitting strategy that couples molten salt thermal energy storage (TES) and microalgal carbon fixation systems with existing CCUS facilities under minimal plant modification. A closed-loop carbon and energy utilization framework is established, integrating waste heat recovery, primary CO2 capture, secondary biological carbon fixation, and biomass fuel recycling. The system operates through a gradient synergistic mechanism: (i) recovered waste heat is stored in a molten-salt TES unit to provide regeneration energy, replacing conventional steam extraction; (ii) CO2 is initially captured by the CCUS process; (iii) residual CO2 is further utilized by microalgae for deep carbon fixation; and (iv) harvested algal sludge is converted into biomass fuel for co-firing within the power plant, completing the carbon recycling loop. The technical architecture, coupling mechanisms, scenario-specific implementation pathways, and operational risk control strategies are systematically evaluated. Results indicate that the integrated system can reduce energy consumption by approximately 30%–40% per unit of CO2 captured, increase overall carbon fixation efficiency by 15%–20%, and shorten the investment payback period to less than five years. The framework enables transformation of conventional coal-fired power plants from single-purpose energy producers into multifunctional circular systems integrating energy generation, carbon cycling, and resource recovery. Owing to technological maturity, adaptability to different plant capacities and geographical conditions, and a clear deployment roadmap, this solution provides a practical, replicable, and scalable pathway for low-carbon and circular transition.

1. Introduction

Coal-fired power plants (CFPPs) remain a cornerstone of China's energy mix, yet their decarbonization is hindered by the high energy penalty of carbon capture, utilization, and storage (CCUS). Conventional CCUS relies on steam extraction from the turbine to regenerate solvents, consuming 20–30% of plant output and undermining net efficiency. Furthermore, captured CO2 is often geologically stored or used in limited applications, leaving the carbon utilization chain short and the economic case weak. By-product management, such as spent solvents or captured sulfur species, adds further operational friction. These bottlenecks have stalled widespread CCUS deployment despite policy imperatives for carbon neutrality.

This study confronts these barriers by integrating molten salt thermal energy storage (TES) to recover waste heat and supply regeneration energy, eliminating the need for steam extraction. Simultaneously, microalgal cultivation is coupled to the CCUS system to fix residual CO2, converting it into biomass that can be processed into fuel for co-firing. This closed-loop design not only reduces energy consumption by 30–40% per unit CO2 captured but also enhances overall carbon fixation by 15–20%, while shortening payback to under five years. By leveraging mature components and requiring minimal plant modification, the proposed system offers a pragmatic, scalable pathway for retrofitting existing CFPPs, transforming them from single-purpose power generators into integrated energy-carbon-resource hubs.

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Cite This Research Paper
GU Xuedian, DENG Jiakang, CHANG Haixing, Shih-Hsin HO, REN Nanqi (2026). Integration of Carbon Capture, Utilization and Storage with Molten Salt Thermal Energy Storage and Microalgal Carbon Fixation for Circular Development in the Thermal Power Sector. Journal of Environmental Engineering Technology. https://doi.org/10.13205/j.hjgc.202608002
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Frequently Asked Questions

What is the specific energy penalty reduction achieved by replacing steam extraction with molten salt TES, and how does this affect overall plant efficiency?

The integrated system reduces energy consumption per unit CO2 captured by 30–40%. By recovering waste heat and storing it in molten salt, the need for turbine steam extraction is eliminated, thereby preserving more of the plant's thermal output for electricity generation. This directly improves net plant efficiency and lowers the operational cost of carbon capture.

How does microalgal carbon fixation integrate with the CCUS process, and what is the fate of the algal biomass?

Residual CO2 from the CCUS unit is fed to microalgae cultures, which fix it photosynthetically, achieving secondary deep carbon fixation. The harvested algal sludge is processed into a biomass fuel that is co-fired in the plant boiler, thus recycling carbon and providing a renewable energy input. This extends the carbon utilization chain and reduces waste.

What are the scalability constraints of this integrated system for different CFPP capacities and geographical conditions?

The system is designed for adaptability: molten salt TES and microalgal cultivation can be scaled to match plant CO2 output. Geographical factors such as sunlight availability and land area influence microalgal productivity, but the study indicates that the technology is mature enough to be deployed across a range of plant sizes and locations, with a clear roadmap from pilot to large-scale implementation.

What is the economic payback period, and what factors contribute to its feasibility?

The investment payback period is less than five years. This is achieved through reduced energy consumption (lower operating costs), revenue from biomass fuel co-firing (offsetting coal use), and potential carbon credits. The use of mature components and minimal plant modification reduces capital expenditure, enhancing economic viability.

What are the main operational risks, and how are they mitigated?

Potential risks include molten salt corrosion, microalgal culture contamination, and variability in biomass yield. The study emphasizes operational risk control strategies, such as using corrosion-resistant materials, maintaining optimal culture conditions, and integrating robust monitoring systems. The technological maturity of each component reduces these risks, and the modular design allows for isolated troubleshooting.

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