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In situ reconstructed interface-engineered Cu nanosheets for industrial-current-density CO2 electroreduction to C2+ products

Authors: Qiong Wu; Runhua Chen; Juncheng Zhu; Shumin Wang; Yang Wu; Yongfu Sun

DOI: 10.1007/s40843-025-3392-8Status: Verified Translated Edition
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Key Findings in This Report

• • C2+ Faradaic efficiency of 80.4% at 800 mA cm−2: This exceeds typical Cu-based catalysts (often <70% at such high current densities), directly addressing the industrial requirement for high selectivity at ampere-level currents, reducing downstream separation costs. • • Rate-determining hydrogenation barrier reduced by 0.16 eV: DFT calculations show that Cu(100)/Cu(110) interfaces lower the energy barrier for *CO hydrogenation to *CHO, enabling faster kinetics and higher turnover rates, critical for maintaining performance under industrial load. • • Kilogram-scale brochantite nanosheet precursors: The synthesis is scalable, producing gram to kilogram quantities, which is essential for transitioning from laboratory to industrial electrolyzer stacks, mitigating supply chain bottlenecks. • • Operando Raman evidence of sufficient *CO surface coverage: The abundant interfaces sustain high *CO coverage, promoting C–C coupling and suppressing competing hydrogen evolution, as evidenced by the high C2+ selectivity at 800 mA cm−2.