• • Achieved low density of 1.49 g cm−3 and high porosity up to 69.74%, enabling lightweight thermal protection with effective insulation (thermal conductivity 0.211 W m−1 K−1).
• • Demonstrated exceptional mechanical robustness: fracture toughness 6.32 MPa m1/2, hardness 7.18 GPa, compressive strength 72.67 MPa, ensuring structural integrity under mechanical stress.
• • Provided remarkable EMI shielding effectiveness of 58.31 dB, meeting commercial requirements for sensitive electronics in aerospace.
• • Exhibited excellent thermal stability under butane blowtorch ablation at ~1300 °C for 3600 s, validating suitability for hypersonic vehicle thermal protection systems.
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