• • At 600 °C and a sludge:CCS ratio of 2:1, co-pyrolysis increased the residual fraction of Cu and Zn by up to 45% and 38%, respectively, compared to sludge-only pyrolysis, significantly reducing their leachability and ecological risk.
• • The addition of CCS promoted the formation of apatite phosphorus (Ca5(PO4)3OH and Ca3(PO4)2), enhancing the bioavailability of phosphorus in the biochar, which is critical for agricultural application as a slow-release fertilizer.
• • Calcium compounds and SiO2 in CCS act as stabilizers via crystal solid solution and complexation, effectively immobilizing heavy metals at elevated temperatures, thereby reducing the potential for secondary pollution.
• • The co-pyrolysis process achieves a synergistic waste management solution: it not only stabilizes heavy metals but also converts alkaline waste (CCS) and livestock sludge into a value-added product, addressing both environmental and economic concerns.
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