• • Stacked-SVR model achieved R² of 0.9223 and RMSE of 0.0608 for predicting ammonia yield (YNH3), enabling high-throughput catalyst screening with reduced experimental burden.
• • Stacked-RF model achieved R² of 0.9042 and RMSE of 0.0900 for predicting Faradaic efficiency (FNH3), providing reliable performance estimates for process optimization.
• • SHAP analysis identified Cu content as the most influential descriptor, guiding catalyst composition design toward Cu-based systems for enhanced NORR activity.
• • Optimal system configuration: wet chemical reduction synthesis, carbon fiber (CF) substrate, HCl electrolyte, moderately lower working potential, low-to-medium electrolyte volume, reduced catalyst loading, and increased electrolyte concentration—collectively improve both YNH3 and FNH3.
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