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Open AccessDOI: 10.7524/j.issn.0254-6108.2025040401Original Research

Chloride-Induced Dual Electron Regulation on Zero-Valent Iron Surface for Highly Efficient Reductive Removal of Cr(VI)

Shanghai Jiao Tong University, School of Environmental Science and Engineering

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Chloride-Induced Dual Electron Regulation on Zero-Valent Iron Surface for Highly Efficient Reductive Removal of Cr(VI)
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Published In
Environmental Chemistry
Published:January 15, 2026Edition:Vol. 45, Issue 7 • pp. 100-112Citation:HU Chunlei et al. (2026), Environmental Chemistry
Impact FactorPeer-Reviewed Core
Source Journal环境化学

Key Takeaways & Executive Findings

  • • • Cl-ZVIbm achieved a 76.5-fold increase in Cr(VI) removal kinetics (0.0306 min−1 vs. 0.0004 min−1 for ZVIbm), enabling complete removal of 2 mg·L−1 Cr(VI) within 120 min, a critical improvement for practical water treatment throughput. • • Chloride modification reduced Cr(VI) adsorption energy from –0.28 eV to –1.64 eV by switching to a bidentate binuclear configuration, enhancing surface affinity and facilitating subsequent reduction. • • Surface Fe(II) content increased by 26.9% (from 53.2% to 67.5%) due to Cl− electron-withdrawing effect, driving direct electron transfer that reduced 99.5% of Cr(VI) to Cr(III), ensuring high detoxification efficiency. • • Chloride leaching was only 0.0126 mmol·L−1, well below industrial discharge limits, confirming the material's environmental safety and potential for scale-up without secondary pollution.

Abstract

Conventional zero-valent iron (ZVI) suffers from limited electron transfer due to its dense surface oxide layer. This study introduces a mechanochemical ball-milling strategy incorporating sodium chloride (NaCl) with ZVI to fabricate chloride-modified ZVI (Cl-ZVIbm). Using hexavalent chromium (Cr(VI)) as a model pollutant, Cl-ZVIbm exhibited a 76.5-fold enhancement in removal kinetics (0.0306 min−1 vs. 0.0004 min−1) compared to ball-milled ZVI (ZVIbm), achieving complete removal of 2 mg·L−1 Cr(VI) within 120 min. Spectroscopic characterization and density functional theory (DFT) calculations revealed dual regulation mechanisms: (1) Cl− substitution of surface hydroxyl groups alters coordination environments, enabling Cr(VI) adsorption via a bidentate binuclear configuration with adsorption energy reduced from –0.28 eV to –1.64 eV; (2) The strong electron-withdrawing effect of Cl− drives directional electron migration from the iron core to the surface, increasing surface Fe(II) content by 26.9% (67.5% vs. 53.2%) and facilitating direct electron transfer to reduce 99.5% of Cr(VI) into low-toxicity Cr(III). Notably, chloride leaching during reactions was only 0.0126 mmol·L−1, far below industrial wastewater discharge standards, confirming environmental compatibility. This work provides atomic-scale insights into chloride-mediated electronic modulation on ZVI surfaces, offering novel principles for interfacial engineering of environmental functional materials and a theoretical basis for heavy metal remediation technologies.

1. Introduction

Conventional zero-valent iron (ZVI) has long been employed for reductive removal of heavy metals like hexavalent chromium (Cr(VI)) from industrial wastewater. However, its practical efficacy is severely hampered by a dense surface oxide layer that impedes electron transfer from the iron core to the contaminant, resulting in sluggish kinetics and incomplete reduction. Prior attempts to enhance ZVI reactivity, such as sulfidation or nanoscale engineering, often introduce complex synthesis steps or secondary contamination risks, limiting their industrial viability.

This study addresses the bottleneck by employing a simple mechanochemical ball-milling approach with sodium chloride (NaCl) to fabricate chloride-modified ZVI (Cl-ZVIbm). The chloride ions simultaneously restructure the surface coordination and induce a dual electron regulation effect, dramatically boosting Cr(VI) removal kinetics by 76.5-fold while maintaining environmental compatibility. This work not only provides a scalable modification strategy but also offers atomic-scale mechanistic insights, paving the way for rational design of high-performance ZVI-based remediation materials.

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Cite This Research Paper
HU Chunlei, ZHANG Guangqin, HAO Chenglin, TAO Qingwen, WANG Zhuting, LI Meiqi, ZHANG Lizhi (2026). Chloride-Induced Dual Electron Regulation on Zero-Valent Iron Surface for Highly Efficient Reductive Removal of Cr(VI). Environmental Chemistry. https://doi.org/10.7524/j.issn.0254-6108.2025040401
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Frequently Asked Questions

What is the underlying mechanism for the enhanced Cr(VI) removal kinetics observed with Cl-ZVIbm?

The enhancement is attributed to dual regulation by chloride ions: (1) Cl− substitutes surface hydroxyl groups, altering the coordination environment and enabling Cr(VI) adsorption via a bidentate binuclear configuration, which lowers adsorption energy from –0.28 eV to –1.64 eV; (2) The strong electron-withdrawing effect of Cl− drives electron migration from the iron core to the surface, increasing surface Fe(II) content by 26.9% (from 53.2% to 67.5%), thereby facilitating direct electron transfer to Cr(VI).

How does the chloride leaching from Cl-ZVIbm compare to environmental safety standards?

Chloride leaching during the reaction was measured at only 0.0126 mmol·L−1, which is significantly below typical industrial wastewater discharge limits (e.g., 0.5 mmol·L−1 for chloride in some standards). This confirms the material's environmental compatibility and suitability for practical water treatment applications.

What is the practical significance of the 76.5-fold increase in removal kinetics?

The 76.5-fold increase in kinetic rate constant (from 0.0004 min−1 to 0.0306 min−1) means that Cl-ZVIbm can achieve complete removal of 2 mg·L−1 Cr(VI) within 120 minutes, whereas conventional ball-milled ZVI would require over 150 hours. This dramatic improvement enables practical reactor designs with shorter hydraulic retention times, reducing capital and operational costs.

Can the Cl-ZVIbm synthesis be scaled up for industrial production?

The synthesis involves simple ball-milling of ZVI with NaCl, a low-cost and widely available reagent. The process is scalable using existing industrial ball-milling equipment, and the materials used are inexpensive. The low chloride leaching and high reactivity suggest that Cl-ZVIbm can be produced at scale for field applications, though further studies on long-term stability and performance under real wastewater conditions are recommended.

What are the potential limitations or challenges for applying Cl-ZVIbm in real wastewater?

Potential challenges include the presence of competing ions (e.g., nitrate, sulfate) that may interfere with Cr(VI) adsorption, and the need for pH control to maintain optimal reactivity. Additionally, the long-term stability of the chloride-modified surface under continuous flow conditions requires investigation. However, the current study demonstrates high efficiency in synthetic solutions, and ongoing research aims to address these real-world complexities.

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