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Asymmetric deformation-induced pattern mapping in soft materials regulated by selective photo-crosslinking

Authors: Wenqiang Yuan; Xinlu Deng; Jin Li; Xiaxin Gao; Shilong Dong; Tianjiao Ma; Shuzhen Yan; Mengda Xu; Xiaodong Ma; Jie Yin; Xuesong Jiang

DOI: 10.1007/s40843-025-3356-2Status: Verified Translated Edition
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Key Findings in This Report

• • Selective photo-crosslinking creates modulus contrast up to 100 MPa between crosslinked and uncrosslinked regions, enabling pattern mapping with spatial resolution below 50 µm; this eliminates the need for multi-step lithography in flexible electronics. • • Pattern mapping occurs under tensile strain of 50–200%, with complementary structures forming on the opposite side; the process is reversible over 10 thermal cycles between 25°C and 80°C, with less than 5% pattern fidelity loss, supporting reusable smart labels. • • Polymer chain migration, quantified by a diffusion coefficient of ~10⁻¹² m²/s at 60°C, drives the mapping; this intrinsic mechanism allows 3D hierarchical patterns to be generated in a single step, reducing fabrication complexity compared to layer-by-layer assembly. • • The approach achieves 2D ordered patterns with periodicity from 10 µm to 1 mm, and 3D hierarchical features with height variations up to 20 µm; such scalability is compatible with roll-to-roll processing for anti-counterfeiting and soft robotics.
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