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Open AccessDOI: 10.13205/j.hjgc.202607011Original Research

Acid-Modified Red Mud Enhances Anaerobic Digestion of Food Waste via Synergistic Adsorption and Electron Transfer: Performance and Mechanism

School of Energy and Power Engineering, Changsha University of Technology, Changsha 410114, China

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Acid-Modified Red Mud Enhances Anaerobic Digestion of Food Waste via Synergistic Adsorption and Electron Transfer: Performance and Mechanism
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Published In
Journal of Environmental Engineering Technology
Published:January 15, 2026Edition:Vol. 44, Issue 7 • pp. 100-112Citation:LIU Liang et al. (2026), Journal of Environmental Engineering Technology
Impact FactorPeer-Reviewed Core

Key Takeaways & Executive Findings

  • • • Adding 3% AMRM increased cumulative methane yield to 633.9 mL/g VS, a 175.1% improvement over control and 55.2% over raw RM, with VS removal reaching 75.1%, demonstrating significant enhancement in AD efficiency. • • Acid modification increased AMRM's specific surface area by 347% relative to RM, enabling rapid adsorption of VFAs, especially propionic acid, as evidenced by adsorption kinetics (Qe of 40.234 mg/g for AMRM vs. 25.416 mg/g for RM in pseudo-first-order model). • • AMRM enriched hematite (Fe2O3) content, which elevated ETS activity and coenzyme F420 levels, indicating enhanced DIET between syntrophic bacteria and methanogens, a critical mechanism for stable methane production. • • The dual-pathway synergy—physical adsorption in the initial phase and electron transfer in the long term—effectively mitigated acid stress and sustained high-rate methanogenesis, offering a robust solution for high-organic-load FW treatment.

Abstract

Anaerobic digestion (AD) is a viable route for energy recovery from food waste (FW), yet it often suffers from process instability due to volatile fatty acids (VFAs) accumulation and subsequent pH drop. This study modified red mud (RM) with hydrochloric acid to produce acid-modified red mud (AMRM), aiming to optimize its alkalinity and physicochemical properties. The efficacy of AMRM as an additive in FW anaerobic digestion was systematically evaluated. Results demonstrated that adding 3% AMRM significantly enhanced the buffering capacity and controlled VFAs accumulation, particularly propionic acid. This was attributed to the developed pore structure of AMRM, whose specific surface area increased by 347% compared to raw RM, facilitating rapid VFAs adsorption. Furthermore, AMRM enriched hematite (Fe2O3), which elevated electron transport system (ETS) activity and coenzyme F420 content, suggesting its role as an electron carrier promoting direct interspecies electron transfer (DIET) between syntrophic bacteria and methanogens. Consequently, the cumulative methane yield reached 633.9 mL/g VS, which was 175.1% and 55.2% higher than the control and raw RM groups, respectively. The VS removal efficiency was 75.1%. This study provides a dual-pathway mechanism—adsorption and electron transfer—for enhancing AD performance, offering a cost-effective and sustainable strategy for FW treatment and RM valorization.

1. Introduction

Anaerobic digestion (AD) of food waste (FW) is a cornerstone technology for renewable energy generation, yet its commercial viability is often undermined by process instability arising from volatile fatty acids (VFAs) accumulation. When the organic loading rate is high, VFAs—particularly propionic acid—accumulate, causing a sharp pH decline that inhibits methanogenic activity and can lead to irreversible acidification. Conventional countermeasures, such as adding alkaline chemicals (e.g., NaOH, CaO) or conductive materials (e.g., biochar, magnetite), have shown promise but suffer from high costs, secondary pollution, or inconsistent performance. For instance, while conductive materials like magnetite can enhance direct interspecies electron transfer (DIET), their synthesis is energy-intensive, and their dosage optimization remains empirical. Alkaline pretreatment, on the other hand, may introduce inhibitory ions (e.g., Na+) that suppress methanogens, negating the intended benefits.

Red mud (RM), a highly alkaline bauxite residue from alumina production, presents a dual opportunity: it is an abundant industrial waste with high iron oxide content (Fe2O3 30–60%) and porous structure, making it a potential low-cost additive for AD. However, its strong alkalinity and potential sodium toxicity can inhibit methanogens. This study addresses this bottleneck by acid-modifying RM with hydrochloric acid to neutralize excess alkalinity and leach out sodalite and calcite phases, thereby enhancing its specific surface area and enriching hematite. The resulting acid-modified red mud (AMRM) is hypothesized to act as both a pH buffer and an electron shuttle, synergistically adsorbing VFAs and promoting DIET. This work systematically evaluates the performance of AMRM in FW anaerobic digestion, providing mechanistic insights into its dual role and demonstrating a sustainable pathway for RM valorization.

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Cite This Research Paper
LIU Liang, KANG Xiangjing, QING Mengxia, ZHANG Xinrui (2026). Acid-Modified Red Mud Enhances Anaerobic Digestion of Food Waste via Synergistic Adsorption and Electron Transfer: Performance and Mechanism. Journal of Environmental Engineering Technology. https://doi.org/10.13205/j.hjgc.202607011
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Frequently Asked Questions

What is the optimal dosage of AMRM for enhancing methane production, and how does it compare to raw RM in terms of buffering capacity?

The optimal dosage was 3% (w/w) based on the study. At this dosage, the cumulative methane yield reached 633.9 mL/g VS, which was 175.1% higher than the control (no additive) and 55.2% higher than the raw RM group. The buffering capacity was significantly improved, as evidenced by controlled VFAs accumulation and stable pH, whereas raw RM exhibited strong alkalinity that could inhibit methanogens.

How does AMRM's adsorption capacity for propionic acid compare to raw RM, and what kinetic model best describes the adsorption process?

AMRM exhibited a higher adsorption capacity for propionic acid, with an equilibrium adsorption capacity (Qe) of 40.234 mg/g in the pseudo-first-order model, compared to 25.416 mg/g for raw RM. The pseudo-first-order model provided a better fit for AMRM (R² = 0.999) than the pseudo-second-order model (R² = 0.968), indicating that the adsorption process is physisorption-dominated, likely due to the increased specific surface area (347% higher).

What is the mechanistic role of hematite in AMRM for promoting direct interspecies electron transfer (DIET), and how is it experimentally evidenced?

Hematite (Fe2O3) in AMRM acts as an electron conduit, facilitating DIET between syntrophic bacteria and methanogens. This is evidenced by increased electron transport system (ETS) activity and higher coenzyme F420 content in the digestion system. Coenzyme F420 is a key methanogenic cofactor, and its elevation indicates enhanced methanogenic activity. The conductive hematite particles likely bridge the physical gap between species, enabling efficient electron transfer.

What are the long-term stability implications of using AMRM in continuous anaerobic digesters, particularly regarding the risk of iron accumulation or secondary pollution?

While this study was conducted in batch mode, the use of AMRM at 3% dosage introduces iron oxides into the digestate. Iron is an essential micronutrient for microbial growth, but excessive accumulation could pose environmental risks if digestate is applied to land. However, the study did not report iron leaching or toxicity. Future work should assess long-term iron fate and potential regulatory compliance. The dual benefits of enhanced methane yield and waste valorization suggest a favorable trade-off, but pilot-scale studies are needed to evaluate operational stability.

How does the performance of AMRM compare to other conductive additives like biochar or magnetite in terms of methane yield enhancement and cost-effectiveness?

In this study, AMRM achieved a methane yield of 633.9 mL/g VS, which is comparable or superior to reported values for biochar and magnetite. For instance, Wu et al. reported 524.4 mL/g VS with magnetite addition. AMRM's advantage lies in its low cost as an industrial waste, whereas biochar and magnetite require energy-intensive production. The 347% increase in surface area and hematite enrichment provide a dual mechanism that may outperform single-mechanism additives. However, direct comparative studies under identical conditions are necessary for definitive conclusions.

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