Numerical Simulation of the Performance of a Channel-Steel Baffle-Type Pre-Dust Collector for Biomass Boiler Flue Gas
To improve the performance of pre-dust collectors in biomass boiler flue gas purification systems, a novel channel-steel baffle-type pre-dust collector was proposed to address the low collection efficiency of conventional designs. A gas-solid two-phase flow model was developed within the MP-PIC (multiphase particle-in-cell) framework and validated against physical experiments. The model simulated gas-particle motion inside the collector, systematically investigating the effects of structural modifications, flue gas conditions, and dust properties on collection efficiency and pressure drop. Results indicate that adding a flow baffle in the ash hopper and adopting an upper-inlet flue duct enhance collection efficiency with negligible impact on pressure drop. Flue gas velocity significantly influences performance: increasing velocity reduces efficiency while raising pressure drop; an optimal design velocity of 1.0–2.0 m·s−1 is recommended. Elevated flue gas temperature slightly decreases both efficiency and pressure drop, with minimal impact over a range of tens of degrees Celsius. Higher dust density and larger particle size improve collection efficiency and reduce pressure drop, whereas higher dust concentration increases both efficiency and pressure drop. The study elucidates the mechanisms by which structural and operational parameters affect pre-dust collector performance, providing theoretical guidance for designing low-resistance, high-efficiency collectors for biomass boilers.