Tuning interfacial water supply and electron transfer enables industrial-scale alkaline hydrogen evolution
Alkaline water electrolysis is a pivotal technology for large-scale green hydrogen production, yet its efficiency is constrained by sluggish hydrogen evolution reaction (HER) kinetics at industrial current densities. Here, we propose a synergistic dual-doping strategy to lower kinetic barriers for both Volmer and Heyrovsky steps. A robust amorphous NiCoV nanosheet electrode was synthesized via scalable one-step electrodeposition. In situ spectroscopic and kinetic characterizations reveal that hydrophilic V species optimize interfacial water by disrupting the hydrogen bond network, ensuring rapid supply of free water at the inner Helmholtz plane. Co dopants modulate electronic structure to facilitate electron transfer and optimize intermediate adsorption energetics. The NiCoV electrode requires an ultralow overpotential of 253 mV at -400 mA cm−2, surpassing most Pt-based catalysts, and maintains stability for over 200 h. Industrial validation in a scaled-up electrolyzer demonstrates a cell voltage of 1.89 V at 400 mA cm−2, achieving energy savings of 0.12 kWh m−3 H2 compared to commercial benchmarks. This translates to annual electricity savings of 1.33 × 10^6 kWh for a medium-scale demonstration project, highlighting immense potential for sustainable industrial applications.