Multi-stage thermally assisted alkali activation for simultaneous self-solidification of multiple heavy metals in lithium slag
The rapid expansion of lithium battery industries has elevated lithium resources to strategic importance, yet lithium extraction generates 8–10 tons of slag per ton of lithium salt, with complex heavy metal content and high leaching risks. This study improves conventional alkali activation by employing a composite activator and multi-stage thermal assistance to achieve self-solidification of lithium slag, simultaneously immobilizing multiple heavy metals while producing high-strength materials. Under full slag conditions, the mechanical strength of solidified materials ranged from 3.48 to 8.25 MPa; after optimization, strength increased by 137.07%. Average immobilization rates for various heavy metals rose from 97.26% to 99.77%. In simulated acidic, alkaline, neutral, high-salt, acid rain, and leachate environments, efficient immobilization was maintained, with leachate concentrations below regulatory limits. The improved activator and thermal process reduced structural defects, promoted formation of the key Si-O-Al framework, and ensured structural integrity, enhancing both mechanical strength and heavy metal immobilization. The cost of slag solidification was approximately 185–200 CNY per ton, significantly lower than conventional methods, with low energy consumption, no high-temperature calcination, and reduced equipment and reagent requirements, supporting scalability.