Aerogels enable multifunctionality in GFRP composites: enhanced mechanical properties, thermal conductivity, and electromagnetic microwave absorption
Conventional glass fiber/epoxy (GF/EP) composites, while structurally competent, are hindered by poor interlaminar toughness, low thermal conductivity, and electromagnetic transparency. This study transforms GF/EP composites into advanced structural multifunctional materials by embedding Ti3C2Tx MXene/poly(acrylic acid) (PAA) aerogels (TPA) as integral interlayers. Hybrid composites with tailored architectures—aligned (GFAM_A) and random (GFAM_R) TPA/GF/EP laminates—were fabricated via unidirectional and isotropic freeze-casting, respectively. The integrated aerogel phase promotes crack deflection and distributed energy dissipation, leading to notable enhancements in interlaminar shear strength (ILSS) and fracture toughness. The continuous Ti3C2Tx MXene network within the aerogel creates efficient through-thickness thermal conduction pathways and imparts strong microwave absorption properties. Notably, GFAM_A achieves simultaneous increases of approximately 52% in ILSS, 78% in toughness, and 42% in thermal conductivity, along with effective microwave absorption: a minimum reflection loss of −23.47 dB and a maximum effective bandwidth of 2.70 GHz. This study demonstrates that precision aerogel engineering provides a powerful strategy for upgrading conventional glass fiber composites into advanced multifunctional structural materials.